Engine Break-In Requirements; Checking Generator Drive Plate Torque; Ald System Maintenance - Generac Power Systems MDG25IF4 Owner's Manual

Diesel
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Check engine oil level
Check engine coolant level
Check fuel level
Drain fuel filter
Check tire pressure
Check all electrical connections
Clean battery
Check fan belt tension (replace if necessary)
Check ALD drive belt tension
Inspect radiator fins for debris; clean as
required
Pre-heating condition check
Check engine starting and noise conditions
Check exhaust smoke condition
Perform
Daily Walk Around Inspection
Replace engine oil
Replace fuel filter elements
Clean water sedimenter element
Electromagnetic pump filter replacement or
cleaning
Oil filter element replacement
Replace air filter element
Lubricate leveling jacks

Checking Generator Drive Plate Torque

Replace fan/ALD drive belt
*
If the unit is operated in a harsh environment or fuel quality is questioned, replace every 250 hours instead of every 500 hours.

Engine Break-In Requirements

NOTE: During the first 20 hours of operation, avoid long
periods of no load or sustained maximum load operation.
If the generator is to run for longer than five minutes
without a load, shut down the generator.
Operate the engine at heavy loads (60–90% of
maximum) as much as possible. If the engine has spent
significant time at idle, constant speed(s), or light load, or
if makeup oil is required, a longer break in period may be
needed. Refer to the engine operator's manual for a full
description of necessary procedures on the addition of
break-in oil and extension of the break-in period. For
more information on regular maintenance intervals, refer
to
Basic Maintenance
Schedule.
Owner's Manual for Mobile Generator
Basic Maintenance Schedule
First 50
Hr
Daily
(Break-in
Period)
Checking Generator Drive Plate
Torque
1. Disconnect battery.
2. Remove generator fan guard.
3. Tighten each of the drive plate bolts to
27 ft-lbs (36 Nm).
4. Install generator fan guard.
5. Connect battery.

ALD System Maintenance

See basic maintenance schedule, above, for ALD
maintenance requirements.
Every 250
Every 500
Hr
Hr
*
*
*
Maintenance
Every
As
2,000 Hr
Required
39

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