Related Manuals for Pacbrake C40007
Summary of Contents for Pacbrake C40007
- Page 1 C40007 & C40010 KITS E X H A U S T B R A K E S Ford F250, F350, F450 and F550 Model Trucks APPLICATION: FORD Equipped with 6.0L engines F250, F350, F450 and F550 Model Trucks Equipped with 6.0L engines...
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Page 2: Getting Started
Before starting the installation, please read the entire installation manual carefully and be sure you have a full understanding of the installation. Check that your Pacbrake kit is correct for the application and contains all the necessary parts shown in the photo below. - Page 3 6" back from the first mark. See photo. 2004 M/Y and Newer Vehicles Cut the exhaust pipe at the two marks. Cutting the pipe in the vehicle will eliminate removing the transmission cross member. P G . 3 Pacbrake is a registered trademark of Pacbrake Co.
- Page 4 INLINE MOUNT - FORD 6.0L Using the “V” clamps and adapters provided, loosely install the adapters onto the Pacbrake - making sure they are centered on the flanges and tight enough that they can not move prior to being welded. Please note the direction of exhaust flow through the exhaust brake as shown in the photo and the sticker on the exhaust brake.
- Page 5 Remove the vacuum pump from the factory bracket, leaving the rubber isolators attached to the vacuum pump. Install the vacuum pump on to the Pacbrake supplied bracket, as show in photo. Install the supplied short piece of rubber vacuum hose onto the vacuum pump.
- Page 6 Protect the harness with the conduit provided and secure with tie-straps. The Pacbrake air compressor mounting bracket mounts in the same location the vacuum pump was removed from. Insert the two supplied M8x40 capscrews and washers through the bracket and then the two spacers.
- Page 7 Use existing holes in the frame if possible. Connect the airline from the pressure switch and air chuck assem- bly installed in step 9, to either of the two fittings at the tank. P G . 7 Pacbrake is a registered trademark of Pacbrake Co.
- Page 8 “IN”. Connect the remaining piece of nylon airline to the solenoid port marked “CYL”. Now route the other end to the 90 degree fitting installed in the Pacbrake air cylin- der and connect. Secure the airlines with the tie-straps provided.
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Page 9: Electrical Installation
L5501 INLINE MOUNT - FORD 6.0L Install the two connectors of the Pacbrake harness into the control unit. Using the ¼" fasteners supplied, attach the control unit to the mounting bracket with the connector end pointing up. - Page 10 Locate the white wire of the shifter switch harness and connect it to the Pacbrake red fused harness using the heat shrinkable butt connector supplied. Locate the black wire of the shifter switch harness and connect it to the white wire of the Pac- brake control unit harness using the heat shrinkable butt connector supplied.
- Page 11 12 volts + ignition power. Install the “T” tap connector supplied to the ignition power source, then connect to the red fused wire of the Pacbrake harness. If the L5501 INLINE MOUNT - FORD 6.0L 4 Pin connector cannot be found, locate a 12 VDC ignition power source for the ‘T’...
- Page 12 PCM connectors. butt connect to each wire end. Splice the blue wire of the Pacbrake harness into one end of the pin 11 wire. Then NOTE: The PCM shown is of a vehicle equipped with reconnect the remaining wire end using the connector an automatic transmission.
- Page 13 Pacbrake harness. Then connect the passenger side negative battery terminal including the black wire with an eye terminal of the Pacbrake harness. Then reconnect the driver side positive followed by the negative battery terminals.
- Page 14 The Pacbrake air compressor should start to pump air and will pump for approximately 2 minutes until maximum air pressure is acheived within the tank. The Pacbrake Control Unit will cycle the exhaust brake ON and then OFF 3 times to prevent carbon build-up within the exhaust brake.
- Page 15 15 Orange Black WARNING - Do not operate the vehicle with the Pacbrake control unit disconnected. SEE NOTES ON PAGE 14 (see WARNING: bottom of page 11) I N S T A L L A T I O N M A N U A L - L 5 5 0 1 P G .
- Page 16 P G . 1 6 *Pacbrake exhaust brakes are protected by law U.S. patents 5,445,248. Patents pending. Pacbrake is a registered trademark of Pacbrake Company. Other trademarks used herein are property of their respective holders. *Pacbrake exhaust brakes are protected by law U.S. patents 5,445,248. Patents pending. Pacbrake is a registered trademark of Pacbrake Company. Other trademarks used herein are property of their respective holders.
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