Table of Contents
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PIAGGIO WOULD LIKE TO THANK YOU
for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding
the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure
you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new scooter and it will serve you
well for a long time to come. This booklet forms an integral part of the vehicle; should the vehicle be sold, it must be transferred to the new owner.
NRG Power DD
Ed. 01_11/2012
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Table of Contents
Related Manuals for PIAGGIO NRG Power DD
Summary of Contents for PIAGGIO NRG Power DD
- Page 1 PIAGGIO WOULD LIKE TO THANK YOU for choosing one of its products. We have prepared this manual to help you to get the very best from your vehicle. Please read it carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details and devices to assure you that you have made the right choice.
- Page 2 The instructions given in this manual are intended to provide a clear, simple guide to using your vehicle; this booklet also details routine maintenance procedures and regular checks that should be carried out on the vehicle at an authorised Dealer or Service Centre. The booklet also contains instructions for simple repairs.
- Page 3 Personal safety Failure to completely observe these instructions will result in serious risk of personal injury. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent dam- aging the environment. Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious damage to the vehicle and sometimes even the invalidity of the guarantee.
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Page 5: Table Of Contents
INDEX VEHICLE..................Secondaryairsystem..............34 Dashboard................Coolingfluidlevel................ 34 Instruments................Checkingthebrakeoillevel............36 Digitallcddisplay................ Battery..................37 Settingthetotalandtripodometers........... Checkingtheelectrolytelevel........... 38 Settingthehour/minutesfunction..........10 Long periods of inactivity............39 Keyswitch.................. 11 Fuses..................40 Lockingthesteeringwheel............11 Frontlightgroup................42 Releasingthesteeringwheel........... 12 Headlightadjustment.............. 43 Switchdirectionindicators............12 Frontdirectionindicators............. 43 Hornbutton................13 Rearopticalunit................ -
Page 7: Vehicle
NRG Power DD Chap. 01 Vehicle... -
Page 8: Dashboard
Dashboard (01_01) A = Rear brake lever B = Turn signal switch C = Horn button D = Headlight switch E = Warning lights assembly F = Analogue instrument panel 01_01 G = Digital dashboard H = Starter button L = Throttle M = Front brake lever Instruments (01_02) A= High-beam indicator light;... -
Page 9: Digitallcddisplay
L= "Set" key; M= Total/Trip odometer; N= Speedometer; O= Clock; P= Coolant temperature indicator (for liquid-cooled vehicles); S= Fuel level indicator; Digitallcddisplay (01_03) A: Fuel level gauge B: Coolant temperature gauge (for liquid-cooled vehicles) C: Digital clock D: Speedometer E: Odometer (km/miles) F: Trip odometer (km/miles) 01_03 G: Total odometer (km/miles) -
Page 10: Settingthehour/Minutesfunction
N.B. IT IS POSSIBLE TO CHANGE THE DISPLAY FROM KILOMETRES (km/h) TO MILES (mph) BY PRESSING THE "MODE" AND "CLOCK" BUTTONS AT THE SAME TIME AND HOLDING THEM FOR LONGER THAN THREE SECONDS AF- TER PUTTING THE KEY SWITCH IN THE «ON» POSITION. ON THE DISPLAY THE WORD "SET"... -
Page 11: Keyswitch
CAUTION THE «CLOCK» BUTTON IS ENABLED ONLY WHEN THE ENGINE IS OFF AND THE KEY IS TURNED TO «ON». 01_04 Keyswitch (01_04) LOCK = Ignition disabled, extractable key, steering lock engaged, seat cannot be opened. OFF = Ignition disabled, extractable key, steering lock disengaged, seat can be opened. -
Page 12: Releasingthesteeringwheel
CAUTION DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING. Releasingthesteeringwheel Reinsert the key and turn it to «OFF». CAUTION DO NOT TURN THE KEY TO «LOCK» OR «KEY OFF» WHILE RIDING. Switchdirectionindicators (01_05) To set the left turn indicators flashing, move lever «B» to the left; to set the right turn indicators flashing, move it to the right. -
Page 13: Hornbutton
Hornbutton (01_06) Horn button «E» 01_06 Lightswitch (01_07) 0 = Low-beam and tail light 1 = High-beam and tail light 01_07... -
Page 14: Start-Upbutton
Start-upbutton (01_08) To start the engine, press the starter button, «P», after pulling either one of the two brake levers. 01_08 Openingthesaddle (01_09) Push the key switch when it is in the «ON» or «OFF» position. 01_09... -
Page 15: Keys
Keys (01_10) The vehicle is supplied with two keys (one spare) which serve to start the engine and unlock the saddle compartment. The keys are accompanied by a tag marked with the identification code to be quoted when ordering duplicates. WARNING WE RECOMMEND KEEPING THE DUPLICATE KEY TOGETHER WITH ITS CODE IN A SAFE PLACE AND NOT ON THE VEHICLE... -
Page 16: Bagclip
01_13 Bagclip (01_13) To use the bag hook located on the knee-guard, it is necessary to pull it towards the back of the vehicle. -
Page 17: Use
NRG Power DD Chap. 02... -
Page 18: Checks
Authorised Piaggio Service Station to bleed the oil pump. If this is the case, fill the fuel tank with at least 3 litres of petrol-oil mixture with 2% oil. Once this has been... - Page 19 CAN SHORTEN THE LIFE OF THE ENGINE. IF ONLY THE FIRST AND LAST SEGMENTS OF THE FUEL LEVEL GAUGE ARE BLINKING, PLEASE CONTACT AN AUTHRISED PIAGGIO SERVICE STATION SO THAT AN INSPECTION OF THE INDICATOR MAY BE CARRIED OUT. Recommended products eni i-Ride PG 2t Synthetic based lubricant for low smoke 2-stroke engines and additives.
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Page 20: Tyrepressure
Plastic, capacity ~ 6,5 l (approximate value) including ~ 1.5 l reserve Oil mixer tank In plastic, of capacity ~ 1.3 lt. (including reserve ~ 0.500 lt.) Topping up mixer oil tank with at least 0.5 ÷ 1 lit. Tyrepressure CAUTION TYRE PRESSURE SHOULD BE CHECKED WHEN TYRES ARE COLD.INCOR- RECT TYRE PRESSURE CAUSES ABNORMAL TYRE WEAR AND MAKES RID-... -
Page 21: Runningin
Runningin (02_03) WARNING DURING THE FIRST 1000 KM DO NOT RIDE THE VEHICLE OVER 80% OF ITS MAXIMUM SPEED. AVOID TWISTING THE THROTTLE GRIP FULLY OR KEEP- ING A CONSTANT SPEED ALONG LONG SECTIONS OF ROAD. AFTER THE FIRST 1000 KM, GRADUALLY INCREASE SPEED UNTIL REACHING THE MAX- IMUM PERFORMANCE. -
Page 22: Startinguptheengine
Startinguptheengine (02_04) The vehicle is fitted with automatic transmission with a regulator and centrifugal clutch. Therefore always start the engine with the throttle at idle speed; to start-off from sta- tionary position, progressively twist the throttle grip. The vehicle is equipped with a fuel valve and a starter which switch on automatically as soon as the engine is started. -
Page 23: Difficultstartup
«A» with the throttle at a minimum to provide maximum aspiration for the tap. If the scooter fails to start even after taking the steps described above, contact an Authorised Piaggio Service Centre. CAUTION ALWAYS PLACE THE VEHICLE ON ITS STAND BEFORE KICK STARTING. -
Page 24: Stoppingtheengine
WARNING TAMPERING MAY CAUSE SERIOUS ENGINE MALFUNCTION. Stoppingtheengine (02_06) Stop acceleration, then turn the key switch «D» to «OFF » to stop the engine (ex- tractable key). CAUTION DUE TO THE HIGH TEMPERATURES THE CATALYTIC CONVERTER CAN REACH, ALWAYS TAKE CARE, WHEN PARKING THE VEHICLE, THAT THE EX- 02_06 HAUST DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. -
Page 25: Automatictransmission
CAUTION WHEN PARKING THE VEHICLE, DUE TO THE HIGH TEMPERATURES THE CAT- ALYTIC CONVERTER CAN REACH, ALWAYS BE CAREFUL THAT THE MUF- FLER DOES NOT COME INTO CONTACT WITH FLAMMABLE MATERIALS, TO AVOID SERIOUS BURNS. CAUTION DO NOT SHUT OFF THE ENGINE WHILE THE VEHICLE IS MOVING. UNBURNED FUEL COULD ENTER THE CATALYTIC CONVERTER AND BURN, CAUSING THE CONVERTER TO OVERHEAT AND POSSIBLY DESTROYING IT. -
Page 26: Safedriving
Safedriving WARNING SOME SIMPLE TIPS ARE PROVIDED BELOW WHICH WILL ENABLE YOU TO USE YOUR VEHICLE ON A DAILY BASIS MORE EASILY AND SAFELY. < Your ability and your knowledge of the vehicle form the basis of safe riding. We rec- ommend trying out the vehicle in traffic-free zones to get to know your vehicle completely. - Page 27 8. Any elaboration that modifies the vehicle's performances, such as tampering with original structural parts is strictly forbidden by law, and renders the vehicle not con- forming to the approved type and therefor dangerous to ride. CAUTION RIDING UNDER THE INFLUENCE OF ALCOHOL, DRUGS OR CERTAIN MEDI- CINES CAN BE EXTREMELY DANGEROUS FOR ONESELF AND FOR OTHERS.
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Page 29: Maintenance
NRG Power DD Chap. 03 Maintenance... -
Page 30: Huboillevel
Huboillevel (03_01, 03_02, 03_03) To check the hub oil level, proceed as follows: 1. Park the scooter on level ground and rest it on its stand. 2. Unscrew the oil dipstick «A», dry it with a clean cloth and then reinsert it, screwing it fully into place;... -
Page 31: Tyres
Lubricant for gearboxes and transmissions. API GL-4 Characteristic Rear hub oil Quantity: approx. 85 cc Tyres (03_04) Periodically check the inflation pressure of each tyre. The tyres have tread wear indi- cators and must be replaced as soon as the indicators are visible on the tread. Also check that the tyres do not show signs of splitting at the side or irregular tread wear;... -
Page 32: Sparkplugdismantlement
Rear tyre pressure (with rider and luggage) 1.9 bar Sparkplugdismantlement (03_05, 03_06) Lift the seat. Remove the access door after loosening the two screws «A» and «B». Detach the cap and, using the box-spanner provided, remove the spark plug. To refit the spark plug, insert it with the correct inclination and engage the thread by hand;... -
Page 33: Removingtheairfilter
electrode gap 0.45 ÷ 0.55 mm Removingtheairfilter (03_07) Remove the air-box cover by loosening the 6 fixing screws and extract the filter. Wash with solvent then dry with a clean cloth and small jets of compressed air, hence im- merge in a 50% oil-fuel mixture. Squeeze the soaked filter with your hands, let it dry and refit it Recommended products AGIP FILTER OIL... -
Page 34: Secondaryairsystem
If this is correct, please contact an Authorised Piaggio Service Station to fix the cause of the fault. A coolant level check must be carried out with the engine cold after the 1,000 Km and every 5,000 Km thereafter, following the procedure below: a) Rest the vehicle on its centre-stand. - Page 35 It is therefore necessary to have the circuit checked by an Authorised Piaggio Service station. The coolant must be replaced every 2 years. This operation must be carried out by qualified technicians and it is therefore necessary to contact an Authorised Piaggio Service station.
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Page 36: Checkingthebrakeoillevel
ENGINE AND WAIT FOR ONE MINUTE; THE FLASHING WILL AUTOMATICALLY STOP. IF THE SEGMENTS KEEP FLASHING, CONTACT AN AUTHORISED PIAG- GIO SERVICE CENTRE. Recommended products AGIP PERMANENT SPEZIAL Ethylene glycol-based antifreeze fluid with organic inhibition additives. Red, ready to use. ASTM D 3306 - ASTM D 4656 - ASTM D 4985 - CUNA NC 956-16 Checkingthebrakeoillevel (03_11, 03_12) The brake fluid reservoir is equipped with a sight glass «A»... -
Page 37: Battery
WARNING IN NORMAL CLIMATIC CONDITIONS IT IS ADVISABLE TO REPLACE THE ABOVE-MENTIONED FLUID EVERY 2 YEAR. NEVER USE BRAKE FLUID CON- TAINED IN CONTAINERS WHICH ARE ALREADY OPEN OR PARTIALLY USED. CAUTION THE BRAKING CIRCUIT FLUID IS HIGHLY CORROSIVE. THEREFORE, WHEN TOPPING UP, AVOID LETTING IT COME INTO CONTACT WITH THE PAINTED PARTS OF THE VEHICLE. -
Page 38: Checkingtheelectrolytelevel
CAUTION ELECTROLYTE CONTAINS SULPHURIC ACID: AVOID CONTACT WITH EYES, SKIN AND CLOTHES. IN CASE OF ACCIDENTAL CONTACT, RINSE WITH ABUN- DANT WATER AND CONSULT A DOCTOR. CAUTION IN ORDER TO AVOID DAMAGING THE ELECTRICAL SYSTEM, NEVER DISCON- NECT THE WIRING WHILE THE ENGINE IS RUNNING. DO NOT TIP THE VEHICLE TOO MUCH IN ORDER TO AVOID DANGEROUS LEAKAGE OF THE BATTERY ELECTROLYTE. -
Page 39: Long Periods Of Inactivity
Long periods of inactivity Battery performance will be poor if the vehicle is not used for a long time. This is the result of the natural phenomenon of battery discharging, and may be due to residual absorption by vehicle components with constant power consumption. Poor battery performance may also be due to environmental conditions and the cleanliness of the poles. -
Page 40: Fuses
If after replacing a fuse, the new fuse also blows, the scooter needs to be taken to an Authorised Piaggio Service Centre to identify the cause of the fault. Do not substi- tute the fuse with any alternative form of conductor... - Page 41 LIGHT BULBS TABLE Low-beam bulb Type: H8 Power: 12V - 35W Quantity: 1 High-beam light bulb Type: H8 Power: 12V - 35W Quantity: 1 Front tail light bulb Type: All glass Power: 12V - 3W Quantity: 2 Front turn indicator light bulb Type: Spherical Power: 12V - 10W Quantity: 1 RHS + 1 LHS...
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Page 42: Frontlightgroup
Frontlightgroup (03_15, 03_16, 03_17) Remove screw «A» fixing the front grid, hence remove the air duct and operate as follows: High/low-beam light bulb: 1. Remove the rear cap, hence rotate the socket anticlockwise turning it for up; 2. Detach the connector and replace the bulb. Sidelight bulb: 1. -
Page 43: Headlightadjustment
Headlightadjustment (03_18, 03_19) Proceed as follows: 1. Place the vehicle in running order and with the tyres inflated to the prescribed pres- sure, on a flat surface 10 m away from a white screen situated in a shaded area, making sure that the longitudinal axis of the vehicle is perpendicular to the screen; 2. -
Page 44: Rearopticalunit
Rearopticalunit N.B. IF MISTING IS NOTICED ON THE INSIDE OF THE HEADLAMP GLASS, THIS DOES NOT INDICATE A FAULT AND IS ATTRIBUTABLE TO HUMIDITY AND/OR TO LOW TEMPERATURES. THE PHENOMENON SHOULD QUICKLY DISAPPEAR WHEN THE LIGHT IS SWITCHED ON. THE PRESENCE OF DROPS OF WATER, ON THE OTHER HAND, COULD INDI- CATE THAT WATER IS INFILTRATING. -
Page 45: Idleadjustment
(around 1700÷1900 rpm.), i.e. without the rear wheel being moved by the en- gine. 03_22 If adjustment still proves difficult, contact an Authorised Piaggio Service Centre to have the level of CO when idling fixed (carbon monoxide emissions). CAUTION WHEN ADJUSTING IDLE SPEED, BE CAREFUL NOT TO TOUCH HOT PARTS OF... -
Page 46: Frontandreardiscbrake
Frontandreardiscbrake (03_23, 03_24) The brake disc and pad wear is automatically compensated, therefore it has no effect on the functioning of the front and rear brakes. For this reason it is not necessary to adjust the brakes. An excessively elastic brake lever stroke may indicate the presence of air in the braking circuit or an irregular brake operation. -
Page 47: Puncture
Puncture (03_25) The vehicle is equipped with Tubeless tyres. When there is a puncture, Tubeless tyres - unlike tyres with inner tubes - go flat very slowly. This offers greater riding safety. A tyre that goes flat very slowly can be repaired with an "Inflate and Repair" spray. Tyres should be later fully repaired or replaced at an Authorised Service Centre. -
Page 48: Cleaningthevehicle
Cleaningthevehicle Use a low pressure jet of water to soften the caked dirt and mud deposited on the painted surfaces. Once softened, sponge off mud and dirt using a car body sponge soaked in a car body shampoo and water solution (2-4% of car shampoo in water). Then rinse with abundant water, and dry with a shammy cloth. - Page 49 • DO NOT DIRECT THE JETS DIRECTLY TO CARBURETTOR, WIRINGS, SLOT DIFFUSERS ON THE TRANSMISSION COVER AND SCROLL COVER. WARNING USE AN ANTISTATIC CLOTH TO CLEAN THE DISPLAY AREA ON THE CON- TROL PANEL. IF AN ANTISTATIC CLOTH IS NOT USED, BLACK LINES MAY APPEAR ON THE DISPLAY, BUT THESE SHOULD DISAPPEAR QUICKLY AFTER THE ENGINE IS SWITCHED ON AND OFF A FEW TIMES IN NORMAL USE.
- Page 50 Authorised Piaggio Service Centre. LACK OF COMPRESSION Spark plug loose. Loose cylinder Contact an Authorised Service head, worn piston retaining rings. Centre. HIGH CONSUMPTION AND LOW PERFORMANCE Air filter blocked or dirty. Clean with water and shampoo and impregnate with petrol and specific oil («Air filter removal»...
- Page 51 INEFFICIENT SUSPENSION Oil leak; worn limit switch bumpers; Contact an Authorised Service worn shock absorber attachment Centre points AUTOMATIC TRANSMISSION PROBLEMS Deteriorated roller housing or belt. Contact an Authorised Service Centre. INCREASED EXHAUST NOISE Deterioration of the SAS system Contact an Authorised Service and/or of the tab Centre.
- Page 52 STARTER LEVER DOES NOT RETURN TO CORRECT POSITION Presence of dirt Clean and grease...
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Page 53: Technicaldata
NRG Power DD Chap. 04 Technicaldata... - Page 54 04_01...
- Page 55 DATA Motor Fluid-cooled, two-cycle, single- cylinder. Bore x stroke 40 X 39.3 mm Engine capacity 49 cm³ Compression ratio 11.3 ÷ 12.8 : 1 Dellorto Carburettor PHVA 17.5 Spark advance (Before T.D.C.) 20°±1 at 4000 rpm Spark plug CHAMPION RN3C Max.
- Page 56 Lubrication Engine lubrication (piston, cylinder, crankshaft, main bearings) with mixer oil. Transmission With automatic converter with expanding pulleys having torque control, V belt, automatic centrifugal clutch, gear reduction unit and transmission compartment with forced air circulation cooling (only for the liquid-cooled version).
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Page 57: Toolkit
Front suspension upside-down hydraulic telescopic fork. Rear suspension With coaxial spring and hydraulic shock absorber. Chassis to engine support with swinging arm. Exhaust muffler Expanding, absorption type with double catalytic converter. Seat height 795 mm. Wheelbase 1280 mm Max length 1790 mm. -
Page 59: Sparepartsandaccessories
NRG Power DD Chap. 05 Sparepartsanda ccessories... -
Page 60: Warnings
Warnings (05_01) WARNING IT IS RECOMMENDED THAT "ORIGINAL PIAGGIO SPARE PARTS" BE USED, AS THESE ARE THE ONLY ONES OFFERING YOU THE SAME QUALITY AS- SURANCE AS THOSE INITIALLY FITTED ON THE VEHICLE. IT SHOULD BE REMEMBERED THAT USING NON-ORIGINAL SPARE PARTS 05_01 CAUSES YOUR WARRANTY RIGHTS TO EXPIRE. -
Page 61: Scheduledmaintenance
NRG Power DD Chap. 06 Scheduledmaint enance... -
Page 62: Scheduledservicingtable
Scheduledservicingtable (06_01) Adequate maintenance is fundamental to ensuring long-lasting, optimum operation and performance of your vehicle. To this end, a series of checks and maintenance operations (at the owner's expense) have been suggested, which are included in the summary table on the following page. Any minor faults should be reported without delay to an Authorised Service Centre or Dealer without waiting until the next scheduled service to solve it. - Page 63 km x 1,000 Coolant ** Mixer Mixer oil* Hub oil Headlight direction adjustment Brake Pads/Shoes Sliding shoes / CVT rollers Tyre pressure and wear Vehicle road test Idle speed Odometer gear Suspension Steering Transmission Mixer oil pipes I: INSPECT AND CLEAN, ADJUST, LUBRICATE OR REPLACE IF NECESSARY C: CLEAN, R: REPLACE, A: ADJUST, L: LUBRICATE Clean the SAS air filter every 2 years * Check level every 500 km...
- Page 64 RECOMMENDED PRODUCTS TABLE Product Description Specifications AGIP GEAR SAE 80W-90 Lubricant for gearboxes and transmissions. API GL-4 eni i-Ride PG 5W-40 Synthetic based lubricant for high-performance JASO MA, MA2 - API SL - ACEA A3 four-stroke engines. AGIP FILTER OIL Special product for the treatment of foam filters.
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Page 65: Selèniamotorider
06_02 SelèniaMotoRider (06_02) PIAGGIO-GILERA rides with SELENIA MOTO RIDER... - Page 66 The technology and quality of FL Selenia for a range of high performance products. Thanks to the co-operation between FL Selenia and Piaggio Engineering, the Selenia Moto Rider products give the Piaggio/Gilera scooters protection and safety in every operating situation.
- Page 67 TABLE OF CONTENTS Battery: 37 Puncture: 47 Checks: 18 Refuelling: 18 Fuses: 40 Toolkit: 57 Tyres: 31 Identification: 15 Vehicle: 7 Keys: 15 Maintenance: 29...
- Page 68 The descriptions and images in this publication are given for illustrative purposes only and are not binding. While the basic characteristics as described and illustrated in this booklet remain unchanged, Piaggio & C. S.p.A. reserves the right, at any time and without being required to update this publication beforehand, to make any changes to components, parts or accessories, which it considers necessary to improve the product or which are required for manufacturing or construction reasons.