Zubler Z1 ECO Manual
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Zubler Z1 ECO Manual

Single suction systems
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Z1 ECO
Z1 CAM
Single suction systems
Z1
EN 02-2020
www.zubler.de

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Summary of Contents for Zubler Z1 ECO

  • Page 1 Z1 ECO Z1 CAM Single suction systems EN 02-2020 www.zubler.de...

  • Page 2: Table Of Contents

    Content 0. User information page 0.1 Declaration of conformity 0.2 Intended purpose of use 0.3 Technical requirements 1. Installation of the appliance page 1.1 Scope of supply and accessories 1.2 Installation of the extraction system 1.3 Connection of working tools 1.3.1 Appliances without interface 1.3.2 Appliances with switching output (Potential free e.g.
  • Page 3 7. Disposal instructions page Advanced settings are provided by the Zubler Sucti- on-Technology APP , which is available for Android tablets or phones. Therefore follow the users manual of the Zubler Suc- tion-Technology APP, which is downloadable from www.zubler.de.

  • Page 4: Declaration Of Conformity

    Introduction Dear customer, we are pleased, that you have decided for a Zubler extraction system and hope it will enhance your work. The continuous development of our tech- nology is based on the co-operation with experienced dental technicians. The focus lies on the aim to optimize the extraction technology in the fields of performance, noise and reliability.

  • Page 5: Intended Purpose Of Use

    0.2 Intended purpose of use This extraction system is designed exclusively for dry dusts! Its use for the extraction of other types of dust or gases must be clarified with the manufacturer before putting into operation. Work must be stopped immediately and the system switched off in the event of the appearance of visible clouds of dust or noticeably insufficient suction power.

  • Page 6: Installation Of The Appliance

    Installation of the appliance 1.1 Scope of supply and accessories Z1 extraction system Power cable cable C13/C14 (ECOonly) 1.8m hose 38 mm elbow adaptor 50/40 mm Special Accessories Item Number Adaptor C14 / CEE 012-00702 H14-Filter H-Typ 556-0052 Activated carbon filter C-Typ 556-0051 exhaust adapter RD72 /DN75 896-1103...

  • Page 7: Installation Of The Extraction System

    1.2 Installation of the extraction system 1.2.1 Suction line Provide a sufficiently stable and leveled surface. Ensure that the housing does not touch the furniture to avoid noise production by resonances. If necessary the unit can be leveled by turning the feet up/down (Fig.1). Plug in the muffle of the enclosed suction hose to the intake nozzle (2) and the other side firmly to your intake...
  • Page 8 Alternatively it is also possible to guide the exhausting air away from the suction unit, see chapter 1.2.2. ZUBLER Gerätebau GmbH Buchbrunnenweg 26 D-89081 Ulm Tel. +49(0)731 1452-0 / www.zubler.de Absauganlage Spannung 230V Gesamtleistung max. 2000W Made in Absaugung max.
  • Page 9 1.2.4 Mains connection Before connecting the unit to the mains power supply, check if the voltage given on the number plate (Fig.6) corresponds with the local voltage. Plug the enclosed power cord into the IEC C14 connector 6 and the mains plug into a local power socket.

  • Page 10: Appliances Without Interface

    1.3 Connecting the working tools 1.3.1 Appliances without interface (ECO only) If your appliance is equipped with a IEC plug type C14, use the enclosed IEC power cord (C13/C14) to connect the appliance to power socket 8. The power cord which was enclosed with your appliance is not needed.
  • Page 11 1.3.3 Appliances and machines with 230V output If there is a 230 V outlet on the machine for the extraction, use exclusively the SL230 accessory adaptor 1.3.3 Appliances and machines with 24V interface (CAM only) If there is a 24 V control output on the machine for the extraction, you need a special cable from the list on page 10.
  • Page 12 Interface cable (accessory) Ready-made adaptor cables are available for some common CAM systems (only start signal for suction system) Cable plug CAM system Pin-configuration order no. Extraction imes icore 825-25616 1 (+) ceramill motion 2 GND Amann-Girrbach 825-25612 1 (+) 2 GND Vhf 4pol.
  • Page 13 24V interface: An electrically isolated interface is available for communication with CAM systems and machines with PLC or 24 V connection. The extraction system can be coupled to the dust-producing machine via this 8-pin connector for the automatic start. Status information of the extraction system can also be received by the machine.
  • Page 14 Commands to the extraction system: The various extraction power levels can be switched, for example, in relation to the dust level (roughing or polishing). Filter cleaning can take place in addition to the automatic mechanism of the extraction system during the operating pauses of the machine.

  • Page 15: Intake System

    Basic system requirements include optimal particle flow, minimal noise production and ergonomic posture promotion. The following criteria promote these basic requirements and are specifically adapted to Zubler suction systems. Suction funnel R1200, Rectangular pipe R1000, R1300 Rectangular silencer R1100 R1200 Fig. 12...

  • Page 16: Control Unit

    Functions 2.1 Control unit Mehrplatz - Einzelplatz (Anlage) Fig. 13 2.2 Commissioning The extraction system must be installed and connected as described in section 1. Switch on the main switch 29. L1 LED Power level display One ore more LEDs of the suction L2 LED Bluetoothanzeige level L1 are flashing.

  • Page 17: Automatic Operation

    2.3 Setting up automatic operation (ECO only) If a dust producing appliance is connected to the extraction system, the sensitivity must be adjusted for an automatic start of the extractor. The following steps are necessary in order to teach the appliance: The appliance (max.

  • Page 18: Selecting And Saving Suction Levels

    While in “Turbo mode” the LED for suction level 5 is flashing. Once the time is elapsed, the suction will fall back to the saved suction level 1-4. Further adjustments can be made with the Zubler Suction-Technology APP (Android only).

  • Page 19: Current Suction Power

    In the advanced settings (see section 3) it is possible to set this so that the filter warning is given as soon as the suction power decreases to the next lower suction level. Further adjustments can be made with the Zubler Suction-Technology APP.

  • Page 20: Fine Tuning Of The Automatic Operation

    2 sec by repeating the procedure. Further adjustments can be made with the Zubler Suction-Technology APP (Android only). 2.7 Fine tuning of the automatic operation (ECO only) If the automatic sensitivity matching of the dust producer to the extraction system has not yet led to an ideal result after section 1, the switch-on threshold of the extraction can still be manually readjusted.

  • Page 21: Switching The Extraction System Off

    the switch-on sensitivity of the T2 (+) button (extraction starts later / less easily; this is a solution if the extraction system occasionally starts up on its own or already runs in standby). press the Enter button T3 to save the new value press the fan button T4 to abort the procedure without saving...
  • Page 22 Maintenance 3.1 Filter bag replacement Removal of the filter basket switch the system off at the main switch 29 (fig. 9) and also switch your working appliance off at the associated main switch to prevent inadvertent start-up. open closure 1 by lifting it rotate closure 1 by 180°.

  • Page 23: Filter Bag

    Removal of the filter bag open the filter cage 12 by releasing the clasps 13 and swinging the filter cage door out (fig. 13). pull the seal 11 of the filter bag 16 off the filter nozzle 10 (fig. 14). pull the adhesive film off the seal 11 and use it to seal the opening.
  • Page 24 3.2 Replacement of the main filter If the red LED display L4 „Filter“ lights up despite replacing the filter bag, or if the replacement intervals become noticeably shorter, the reason is usually that the fine filter is clogged with dust. To replace the fine filter cartridge, proceed in the following order: open the filter door 3 as described in section 4.1.

  • Page 25: Exhaust Filter

    3.3 Exhaust filter Options: Diffusor M (D-type) Hepa filter H14 (H-type) Activated carbon filter (C-type) Switch the system off at the main switch 29 (fig. 9) and also switch your working appliance off at the associated main switch to prevent inadvertent start-up.

  • Page 26: Motor

    3.4 Motor Due to our innovative motor control, the wear of the motor and the carbon brushes is reduced significantly. Resulting in a maintenance-free runtime of 1500h (ECO) and 1000h (CAM). Moreover the carbon brushes can be changed more often, enabling a total motor lifetime of several thousands of working hours.
  • Page 27 after that you can pull the sealing plate with silencer out to the rear (fig. 18), at the same time pulling the protective ground contact off the silencer housing on the left. Fig. 22 Caution! Ensure that the unit is disconnected from the mains power supply! After unplugging the mains power supply, wait at least 2 min.

  • Page 28: Carbon Brush Replacement

    3.4.2 Carbon brush replacement After the brush time (1500h ECO, 1000h CAM) switches the suction system off and the service LED (L5) flashes quickly. By pressing the fan button (T4) for 3s, the error is skipped and it can continue to work for 100 hours while new brushes should be orderd.

  • Page 29: Spare Parts

    3.5 Spare parts Order no. Filter bag 556-040 Filter bags 3pcs. 556-040P Fine filter M-type 556-0053 Difusor D-type 556-0055 H14 filter H-type 556-0052 Activated carbon filter Z1 C-type 556-0051 Activated carbon refill pack Z1 556-0056 Carbon brushes (1 pair) 220 – 240 V 896-1101 100 –...
  • Page 30 4. Error Codes Error indication Cause Remedy LED L4 (Filter condition) - Filterbag filled - Replace filterbag, fine - Fine filter or diffusor clog- filter, diffusor - Check intake system, - Intake system, suction suction hose and exhaust hose or exhaust clogged for obstackles - Resistance of intake sys- - Use intake system with...
  • Page 31 Error indication Cause Remedy Working tool is not working, - Suction unit is switched - Check if the suction unit has no power OFF or not ready is switched ON with main - Fuse(s) 7 is (are) OFF switch 29 - Check if there is a malfunction e.g.

  • Page 32: Technical Data

    Technical Data Mehrplatz - Einzelplatz (Anlage) Fig. 27 Dimensions: Width: 200mm 7.9” Height: 675mm 26.6” Depth: 590mm 23.2” Weight: 28kg 61.7lbs Voltage: AC ±5%, 50-60Hz 230V 110V Power consumption suction: 700W 700W max. power outlet (ECO): 1300W 600W max. total power (ECO): 2000W 1300W Main fuse:...

  • Page 33: Warranty

    6. Warranty In case of an appropriate usage, according to the operating manual, we, Zubler GmbH, are granting a warranty of 12 months upon all parts of the suction unit, except wear parts. Wear parts are carbon brushes and dust filtering elements as filterbags, filter cartridges.

  • Page 34: Disposal Instructions

    Zubler electrical appliances are appliances for commercial use. These appliances may not be taken to municipal collection points for electrical appliances; instead, they are taken back directly by Zubler. You can find out more about current return options online at: www.zubler.de...
  • Page 35 Notiz...
  • Page 36 Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm-Jungingen Germany...

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