Zubler Z4 VARIOmatic Manual

Multi suction system

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Z4 VARIOmatic
Multi suction system
EN 10-2021
www.zubler.de

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Summary of Contents for Zubler Z4 VARIOmatic

  • Page 1 Z4 VARIOmatic Multi suction system EN 10-2021 www.zubler.de...
  • Page 2 Advanced settings are provided by the Zubler Suction- Technology APP, which is available for Android tablets or phones. Therefore follow the users manual of the Zubler Suction- Technology APP, which is downloadable from www.zubler.de...
  • Page 3: Table Of Contents

    Content 0. User information page 4 0.1 Declaration of conformity 0.2 Intended purpose of use 0.3 Operating Environment 1. Installation of the appliance page 6 1.1 Scope of supply and accessories 1.2 Setting up the suction unit 1.3 Connecting the suction system 1.3.1 Suction 1.3.2 Exhaust 1.3.3 Compressed air...
  • Page 4: Declaration Of Conformity

    Introduction Dear customer, we are pleased, that you have decided for a Zubler suction system and hope it will enhance your work. The continuous development of our technology is based on the co-operation with experienced dental technicians. The focus lies on the aim to optimize the extraction technology in the fields of performance, noise and reliability.
  • Page 5: Intended Purpose Of Use

    0.2 Intended purpose of use This suction system is designed exclusively for dry dusts! The Z4 VARIOmatic is a central suction system for the simultaneous operation of a maximum of 4 workstations and can be used for up to 10 alternatively used stations.
  • Page 6: Installation Of The Appliance

    1. Installation of the appliance 1.1 Scope of supply and accessories Z4 VARIOmatic suction unit Power cord Suction hose Ø75mm length 800mm Exhaust hose Ø75mm length 800mm Compressed air hose Ø8mm with quick connector 1x Closure cap for suction port (mounted)
  • Page 7: Setting Up The Suction Unit

    (18) completely by lifting it slightly. Fig. 1 Type plate, serial number ZUBLER Gerätebau GmbH Buchbrunnenweg 26 D-89081 Ulm Tel. +49(0)731 1452-0 / www.zubler.de Absauganlage Spannung 230V Gesamtleistung max. 1800W Z4 VARIOmatic 00-11111-22...
  • Page 8 Set up Pull down the Clamping lever (38) to lower the dirt container (31), check if the container is empty and there are no accessories in it. Place the suction unit on a level surface. If necessary, an alignment is possible by Fig.
  • Page 9: Suction

    1.3. Connecting the suction unit 1.3.1 Suction The suction hose (socket/socket 45°) Fig. 6 is connected with the angled side to the suction port of the suction unit. Furthermore it ensures a correct pipe installation (pipe pointing to suction) Article number: 752/3480 one-sided If all workstations are on one side of the suction system, one of the suction...
  • Page 10: Exhaust

    1.3.2 Exhaust The exhaust can be moved to the left or bottom of the motor silencer (55) by swapping the exhaust cover (17) and the exhaust port (56). Fig. 1. The usage of the bottom exhaust port should be avoided if possible, otherwise it may not leave enough space for suction and compressed air lines.
  • Page 11: Connecting The Ap601 Port Openers

    1.4 Connecting the AP601 port openers Fig. 11: Schematic layout of a workstation with multistation suction system Z4 VARIOmatic Z4 VARIOmatic Multi- 1 Pipe system station suction unit 2 Suction hose workstation 27 Connectors AP601 3 Port valve 28 Start signal K50 8 Comp.
  • Page 12: Install The Port Valve

    1.4.1 Install the port valve Plug the port valve (3) directly into the 40mm branch pipe. Connect the port valve and the workstation with 40mm hose. The Length should not exceed 1.5m. Fig. 12 Valve body Suction ports Ø40mm Compr. air connector Push ring Compr.
  • Page 13: Connecting The Control Units

    Fig. 14: If the distance between two neighbouring AP601 or between an AP601 and the suc- tion unit is greater than 3m, longer network cables are required, which are also available from the Zubler accessory list. Length Article number 822/0661 822/0662...
  • Page 14: Intake System

    The following criteria promote these basic requirements and are specifically adapted to Zubler suction systems. Suction funnel R2200, Rectangular pipe R2000 Fig. 15 Sitting in the upright position in a posture Suction funnel R2200 preserving ergonomically designed chair.
  • Page 15: Functions

    Functions 2.1 Control unit Fig. 16 2.2 Commissioning Switch on the main switch (29). L1 LED Vacuum level At first, the suction unit opens all L2 LED Bluetooth connected port openers AP601 one after L3 LED “ON” the other for a few seconds to clean the L4 LED Dust container/Filter hoses and pipes from dust deposits with L5 LED Service...
  • Page 16: Basic Functions

    The specified air volumes are determined by the attached vacuum and refer to the port valve diameter of the AP601 automatic port opener. The suction power of the vacuum levels 1-4 can be changed via the Zubler suction technology APP.
  • Page 17: Starting The Suction Manually (For Test Purposes Only!)

    Press T4 ( ) again to disable the mode again. The status of the central vacuum level mode is saved even after a restart of the suction unit. Further system settings are possible with the Zubler suction technology APP.
  • Page 18: Maintenance

    If the container timer is too short, we re- 38 Clamping lever commend adjusting it only, if the dust container is less than 1/3 full of dust once the timer has expired. Change the container timer according to the instructions for the Zubler suction technology APP.
  • Page 19: Disposal Of Dust

    3.1.3 Disposal of dust For the following work, gloves and a mouth guard should be used to safely protect the skin and respiratory tract. Keep 2 commercially available drawstring waste bags 60l with a width of 63-64cm ready. Pull the dust container slowly out towards ATTENTION! the front.
  • Page 20: Filter Cartridges

    3.2 Filter cartridges The Z4 VARIOmatic is equipped with 3 filter cartridges (24) that must be replaced to- gether when their efficiency is no longer given. If no increase of suction power is reached after 3 successive cleaning cycles, the filter cartridges must be replaced.
  • Page 21: Spare Parts

    Starting with the front filter cartridge, unscrew it clockwise (CW) and lower it into the dust container as shown in Fig. 22 and remove it to the front, see Fig. 23. Proceed in the same way until all 3 filter cartridges are removed.
  • Page 22: Error Codes

    4. Error Codes Error indication Cause Remedy LED L4 (Filter condition) Poor filter condition Check suction and exhaust Not enough suction air lines. Contact service fast flashing the set minimum air volume is no longer reached, or the motor does not run permanent the technically minimum required air volume is not...
  • Page 23 Error indication Cause Remedy Flashing Filter cleaning in progress Wait for filter cleaning (approx. 45s) Permanent Repeated attempts to clean Replace the filters, see the filter have only improved section 3.2 the suction power for a short time or hardly at all. Fast flashing Timer for dust container Check dust container and...
  • Page 24: Technical Data

    Technical Data Fig. 24 Dimensions: Width: 330mm 13.0” Height: 810mm 31.9” Depth: 600mm 23,6” Weight: 61kg 134.5lbs Voltage: AC ±5%, 50-60Hz 230V 220V Power consumption 1800W 1800W Main fuse: T16A T16A Dust container volume approx. 12l approx. 730 in³ Main filter surface 2,7m 29ft Suction volume...
  • Page 25: Warranty

    6. Warranty In case of an appropriate usage, according to the operating manual, we, Zubler GmbH, are granting a warranty of 1 year upon all parts of the suction unit, except wear parts. Wear parts are carbon brushes and dust filtering elements as filterbags, filter cartridges.
  • Page 26: Disposal Instructions

    Zubler electrical appliances are appliances for commercial use. These appliances may not be taken to municipal collection points for electrical appliances; instead, they are taken back directly by Zubler. You can find out more about current return options online at: www.zubler.de...
  • Page 28 Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm-Jungingen Germany...

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