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Table of Contents
Related Manuals for Zubler Z1 ECO PRO
Summary of Contents for Zubler Z1 ECO PRO
- Page 1 Z1 ECO PRO Z1 CAM PRO Single suction systems Z1 PRO EN 02-2020 www.zubler.de...
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Page 2: Table Of Contents
Content 0. User information page 0.1 Declaration of conformity 0.2 Intended purpose of use 0.3 Technical requirements 1. Installation of the appliance page 1.1 Scope of supply and accessories 1.2 Installation of the extraction system 1.3 Connection of dust producers 1.3.1 Appliances without interfaces 1.3.2 Appliances with switching output 1.3.3 Appliances with switching output... - Page 3 7. Disposal instructions page Advanced settings are provided by the Zubler Sucti- on-Technology APP , which is available for Android tablets or phones. Therefore follow the users manual of the Zubler Suc- tion-Technology APP, which is downloadable from www.zubler.de.
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Page 4: Declaration Of Conformity
Introduction Dear customer, we are pleased, that you have decided for a Zubler extraction system and hope it will enhance your work. The continuous development of our tech- nology is based on the co-operation with experienced dental technicians. The focus lies on the aim to optimize the extraction technology in the fields of performance, noise and reliability. -
Page 5: Intended Purpose Of Use
0.2 Intended purpose of use This extraction system is designed exclusively for dry dusts! Its use for the extraction of other types of dust or gases must be clarified with the manufacturer before putting into operation. Work must be stopped immediately and the system switched off in the event of the appearance of visible clouds of dust or noticeably insufficient suction power. -
Page 6: Installation Of The Appliance
1. Installation of the appliance 1.1 Scope of supply and accessories Z1 ECO/CAM PRO extraction system Power cable cable C13/C14 (ECOonly) 1.8m hose 38 mm elbow adaptor 50/40 mm compressed air hose (6mm) dustbag with 20l Special Accessories Item Number Adaptor C14 / CEE 012-00702 H14-Filter H-Typ... -
Page 7: Installation Of The Extraction System
1.2 Installation of the extraction system 1.2.1 Suction line Provide a sufficiently stable and leveled surface. Ensure that the housing does not touch the furniture to avoid noise production by resonances. If necessary the unit can be leveled by turning the feet up/down (Fig.1). Plug in the muffle of the enclosed suction hose to the intake nozzle (2) and the other side firmly to your intake... - Page 8 14) and check if the pressure gauge (10) on the pressure reducer shows a pressure of 4-5 bar. The pressure reducer is factory set and must not be changed. Upon abnormal behaviour, check your compressed air supply and contact the Zubler Service. Fig. 5...
- Page 9 ZUBLER Gerätebau GmbH Buchbrunnenweg 26 D-89081 Ulm Tel. +49(0)731 1452-0 / www.zubler.de Absauganlage Z1-ECO PRO Spannung 230V Gesamtleistung max. 2000W Made in Absaugung max. 700W Automatiksteckdose 1200W Germany Z1 ECO PRO 00-11111-22 Fig. 6 Fig. 7: Connectors CAM Fig. 8: Connectors ECO 1.2.5 Mains connection...
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Page 10: Appliances Without Interfaces
1.3 Connecting the working tools 1.3.1 Appliances without interface (ECO only) If your appliance is equipped with a IEC plug type C14, use the enclosed IEC power cord (C13/C14) to connect the appliance to power socket 8. The power cord which was enclosed with your appliance is not needed. - Page 11 1.3.3 Appliances and machines with 230V output If there is a 230 V outlet on the machine for the extraction, use exclusively the SL230 accessory adaptor 1.3.3 Appliances and machines with 24V interface (CAM only) If there is a 24 V control output on the machine for the extraction, you need a special cable from the list on page 10.
- Page 12 Interface cable (accessory) Ready-made adaptor cables are available for some common CAM systems (only start signal for suction system) Cable plug CAM system Pin-configuration order no. Extraction imes icore 825-25616 1 (+) ceramill motion 2 GND Amann-Girrbach 825-25612 1 (+) 2 GND Vhf 4pol.
- Page 13 24V interface: An electrically isolated interface is available for communication with CAM systems and machines with PLC or 24 V connection. The extraction system can be coupled to the dust-producing machine via this 8-pin connector for the automatic start. Status information of the extraction system can also be received by the machine.
- Page 14 Commands to the extraction system: The various extraction power levels can be switched, for example, in relation to the dust level (roughing or polishing). Filter cleaning can take place in addition to the automatic mechanism of the extraction system during the operating pauses of the machine.
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Page 15: Intake System
Basic system requirements include optimal particle flow, minimal noise production and ergonomic posture promotion. The following criteria promote these basic requirements and are specifically adapted to Zubler suction systems. Suction funnel R1200, Rectangular pipe R1000, R1300 Rectangular silencer R1100 R1200 Fig. 12... -
Page 16: Control Unit
Functions 2.1 Control unit Fig. 13 2.2 Commissioning The extraction system must be installed and connected as described in section 1. Switch on the main switch 29. L1 LED Power level display One ore more LEDs of the suction L2 LED Bluetoothanzeige level L1 are flashing. -
Page 17: Automatic Operation
2.3 Setting up automatic operation (ECO only) If a dust producing appliance is connected to the extraction system, the sensitivity must be adjusted for an automatic start of the extractor. The following steps are necessary in order to teach the appliance: The appliance (max. -
Page 18: Selecting And Saving Suction Levels
While in “Turbo mode” the LED for suction level 5 is flashing. Once the time is elapsed, the suction will fall back to the saved suction level 1-4. Further adjustments can be made with the Zubler Suction-Technology APP (Android only). -
Page 19: Current Suction Power
In the advanced settings (see section 3) it is possible to set this so that the filter warning is given as soon as the suction power decreases to the next lower suction level. Further adjustments can be made with the Zubler Suction-Technology APP. -
Page 20: Fine Tuning Of The Automatic Operation
2 sec by repeating the procedure. Further adjustments can be made with the Zubler Suction-Technology APP (Android only). 2.7 Fine tuning of the automatic operation (ECO only) If the automatic sensitivity matching of the dust producer to the extraction system has not yet led to an ideal result after section 1, the switch-on threshold of the extraction can still be manually readjusted. -
Page 21: Switching The Extraction System Off
the switch-on sensitivity of the T2 (+) button (extraction starts later / less easily; this is a solution if the extraction system occasionally starts up on its own or already runs in standby). press the Enter button T3 to save the new value press the fan button T4 to abort the procedure without saving... - Page 22 Maintenance Maintenance 3.1 Dust removal The dustbin must be checked and reset once the dustbin timer is expired. An expired timer will be displayed by a simultaneous flashing of LED L4 and L5 (Dustbin and Service) and an additional signal tone (See section 3.2) Switch OFF the suction unit with main switch 29 (Fig.13)! Open the front door 3:...
- Page 23 After the dust had some time to settle, pull down the lever and slide out the dustbin carefully (Fig.17) For a dust-free disposal use the enclosed dustbag and tighten the strap below the slides and handle bars Fig. 16 (Fig.18) Now slowly turn over the dustbin and pour the dust into the dustbag.
- Page 24 30% of the dustbin. Change the dustbin timer corresponding to the manual of the Zubler-Technology APP 3.3 Filter unit replacement service The filter cartridges must be replaced, if the vacuum performance can not be improved by the filter cleaning any more.
- Page 25 filters. (O.No. 896/1106) Once you have received the replacement part, you just will have to return the used filter unit to Zubler or our service partner with the packaging which the replacement part came with. Alternatively the exchange can be performed by a local service partner.
- Page 26 3.4 Replacing the filter cartridges The replacement of the filter cartridges must be performed by instructed professionals with appropriate safety equipment only! (filter mask, protective gloves and suit, safety glasses etc.) The prevention of occupational health and safety, as well as main- taining the functionality of the suction unit, requires to make use of the replacement service.
- Page 27 Screw in the new filter cartridges and tighten firmly by hand force. Let the sealing settle and retighten some minutes later. Clean the sealing 13 with a moist cloth and check the glued edges for cracks. Clean the outside and the sealing edge 14 with a moist cloth and check for damages, e.g.
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Page 28: Exhaust Filter
3.3 Exhaust filter (Diffusor) Alternatives: Diffusor M (D-type) Hepa filter H14 (H-type) Activated carbon filter (C-type) Switch the system off at the main switch 29 (fig. 9) and also switch your working appliance off at the associated main switch to prevent inadvertent start-up. -
Page 29: Motor
3.4 Motor Due to our innovative motor control, the wear of the motor and the carbon brushes is reduced significantly. Resulting in a maintenance-free runtime of 1500h (ECO) and 1000h (CAM). Moreover the carbon brushes can be changed more often, enabling a total motor lifetime of several thousands of working hours. - Page 30 after that you can pull the sealing plate with silencer out to the rear (fig. 18), at the same time pulling the protective ground contact off the silencer housing on the left. Fig. 27 Caution! Ensure that the unit is disconnected from the mains power supply! After unplugging the mains power supply, wait at least 2 min.
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Page 31: Carbon Brush Replacement
3.4.2 Carbon brush replacement The motor package has to be removed in order to replace the carbon brushes! Using a blunt object, press the metal tongue downwards (fig. 30) and pull the carbon brush holder out. Now push in the carbon brush (see 4.5 Spare parts) until it engages and mount everything in the reverse order. -
Page 32: Spare Parts
3.5 Spare parts Order no. Filterunit Main filter 896-1106 Difusor D-type 556-0055 H14 filter H-type 556-0052 Activated carbon filter Z1 C-type 556-0051 Activated carbon refill pack Z1 556-0056 Carbon brushes (1 pair) 220 – 240 V 896-1101 100 – 120 V 896-1102 Motor module Z1 220 –... -
Page 33: Error Codes
4. Error Codes Error indication Cause Remedy LED L4 (Filter condition) - Filterbag filled - Replace filterbag, fine - Fine filter or diffusor clog- filter, diffusor - Check intake system, - Intake system, suction suction hose and exhaust hose or exhaust clogged for obstackles - Resistance of intake sys- - Use intake system with... - Page 34 Fehlererkennung Ursache Abhilfe LEDs L4 and L5 (Service filter) flashing asynchronous Filter cleaning will be Take a short break, if (Cleaning mode only, performed possible. suction not running) with the next break. flashing synchronous Filter cleaning is in process Wait until the filter cleaning is finished (approx.
- Page 35 Fehlererkennung Ursache Abhilfe The filter unit or filter Timer for checking the Empty the dustbin and reset cartridges must be replaced. dustbin is expired. by pressing T4 for 3s. (See (See section 3.3) section 3.1 and 3.2) During the filter cleaning No compressed air or not Check the pressure on cycle there is only a clicking...
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Page 36: Technical Data
Technical Data Fig. 32 Dimensions: Width: 200mm 7.9” Height: 675mm 26.6” Depth: 590mm 23.2” Weight: 33kg 72.8lbs Voltage: AC ±5%, 50-60Hz 230V 110V Power consumption suction: 700W 700W max. power outlet (ECO): 1300W 600W max. total power (ECO): 2000W 1300W Main fuse: T10A T15A... -
Page 37: Warranty
6. Warranty In case of an appropriate usage, according to the operating manual, we, Zubler GmbH, are granting a warranty of 12 months upon all parts of the suction unit, except wear parts. Wear parts are carbon brushes and dust filtering elements as filterbags, filter... -
Page 38: Disposal Instructions
Zubler electrical appliances are appliances for commercial use. These appliances may not be taken to municipal collection points for electrical appliances; instead, they are taken back directly by Zubler. You can find out more about current return options online at: www.zubler.de... - Page 39 Notiz...
- Page 40 Zubler Gerätebau GmbH Buchbrunnenweg 26 89081 Ulm-Jungingen Germany...
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