socomec MDO 1600 TS Use And Maintenace Manual
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socomec MDO 1600 TS Use And Maintenace Manual

socomec MDO 1600 TS Use And Maintenace Manual

Hydraulic demolution breaker
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CATALOGUE
USE - MAINTENANCE
AND SPARE PARTS
Hydraulic Demolition Breaker
MDO 1600 TS
Before carrying out any operation with or on the machine, you must
read
carefully and understand each individual instruction written in this
manual
Ne de r la n d B .V .
43014 Medesano (Parma) Italia - Strada Ferrari, 38
Phone +39 0525 - 420929 - Fax +39 0525 - 420375
http://www.socomecspa.com
E-mail: info@socomecspa.com

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  • Page 1 CATALOGUE USE - MAINTENANCE AND SPARE PARTS Hydraulic Demolition Breaker MDO 1600 TS Before carrying out any operation with or on the machine, you must read carefully and understand each individual instruction written in this manual Ne de r la n d B .V .
  • Page 2 43014 Medesano (PR) - Italy Phone +39-0525-420929 Fax +39-0525-420375 Socomec S.p.A. is not responsible for any inconvenience, breaking, accident and so on, due to lack of knowledge or to the non-observance of the information given by this manual service. The same is valid for all those modifications, changes and/or installations of attachments not...

  • Page 3: Table Of Contents

    Page of 48 GENERAL WARNINGS Avvertenze Generali TECHNICAL FEATURES Caratteristiche tecniche TRANSPORT AND INSTALLATION Trasporto e Installazione USE OF THE HAMMER Uso del Martello CLEANING, MAINTENANCE AND CHECKS Pulizia Manutenzione e Controlli REGULATIONS AND GREASING SYSTEM Regolazioni ed impianto ingrassaggio SPARE PARTS Parti di ricambio GROUPS EXPLODED VIEW...
  • Page 4 Page of 48 GREASING SYSTEM Impianto ingrassaggio REQUEST OF SPARE PARTS Richiesta parti di ricambio N e d e r la n d B. V.

  • Page 5: General Warnings

    GENERAL WARNINGS Page of 48 1 General warnings All actions representing a situation of potential danger for the operators are pointed out by the sign reproduced aside. All actions requiring a special attention are pointed out by the sign reproduced aside. During the work, non-authorized people must not be allowed to stay in an area, which 20 meters operating range is less than...
  • Page 6 GENERAL WARNINGS Page of 48 OPERATOR The operator is to be a person that is suited to the work and physically and psychologically able to withstand the demands connected with operating the equipment for its intended use. The operator must not allow anyone to approach the machine while it is working, and must not allow the use of external personnel.
  • Page 7 GENERAL WARNINGS Page of 48 PERSONAL SAFETY EQUIPMENT The operator involved in working with the equipment or in the surroundings of the equipment must always be equipped with adequate Personal Safety Equipment, that is: - Hardhat - Leather working gloves - Safety shoes - Earmuffs (when necessary).

  • Page 8: Technical Features

    The manufacture is in accordance with the European Directive 2006/42/CE and with the Noise Directive 2000/14/CE. Socomec S.p.A. warrants that its machines are manufactured according to the regulation quoted up-above and puts the marking “CE” on them. N e d e r la n d B. V.
  • Page 9 TECHNICAL FEATURES Page of 48 Technical features MDO 1600 TS unit of Technical features Value measurement Energy per stroke 3700 Maximum Frequency s/min 490 - 670 Maximum oil flow l/min 170 - 190 Maximum working pressure Maximum exhaust back pressure...
  • Page 10 2.3 Optimal environmental working conditions: Unit of VALUE DENOMINATION Measurement (between) Temperature °C [ -5 ; +45 ] Humidity [ 40 ; 90 ] N e d e r la n d B. V. 2.4 Overall dimensions MDO 1600 TS Size Dimensions 2675 1755...
  • Page 11 TECHNICAL FEATURES Page of 48 2.5 The accumulator It’s necessary to unscrew the long screws in order to remove the accumulator from the monoblock. You will find here below the accumulator details with the long screws to be unscrewed highlighted. MDO 1600 ACCUMULATOR SCREWS V.L.

  • Page 12: Transport And Installation

    TRANSPORT AND INSTALLATION Page of 48 Transportation and installation The personnel in charge of freighting and installing the machine must be acquainted with the following instructions. Pay careful attention to the weight of the hammer. Freight Check technical specification paragraph, the total weight of the hammer, including the adapting plate and the tool already mounted.
  • Page 13 TRANSPORT AND INSTALLATION Page of 48 3.3 Coupling on and uncoupling from the excavator 3.3.1. Coupling 1) Place the hammer horizontally with its axe parallel to the excavator boom on the ground in a stable position. 2) Remove the clamps holding the bucket and take the bucket away. Insert the boom end in the middle of the handles of the adapting plate.

  • Page 14: Use Of The Hammer

    USE OF THE HAMMER Page of 48 Use of the hammer The operator must follow the manufacturer’s instructions. It is forbidden to use the hammer without the retainer pin for the tool. Do not use tools which are not authorised by the manufacturer. The hammer must be in an open area so that, when it begins to hit, the tool is with no doubt pressed against the surface of the material.
  • Page 15 USE OF THE HAMMER Page of 48 Moreover, while hammer working, we advice to shorten the distance between excavator hammer as much as possible and to remove the cylinder piston rods only partially (C-D strokes never completely out). Make sure that the tool does not slip from the surface (see picture).
  • Page 16 USE OF THE HAMMER Page of 48 4.2 Operations to be avoided Avoid that the hammer delivers blank firings. They cause early weariness and chippings to the retainer pin for tool and to the tool itself, which scraps can provoke serious damages. Moreover, due to these blank firings, the tool will break very soon.
  • Page 17 USE OF THE HAMMER Page of 48 4.3 Replacement of the tool Before replacing the tool, it is necessary to wear gloves because it overheats during the use. Place the hammer vertically, touching the ground and lift it of a few centimetres so that the boom of the excavator supports the weight of the hammer, but with the tool still touching...
  • Page 18 USE OF THE HAMMER Page of 48 4.4 Types of tools, usage and lifetime Tools differentiate on the basis of the different shapes of their terminal parts. There are various types of tools capable of meeting the requirements of every kind of work. Flat terminal tool (ref.

  • Page 19: Cleaning, Maintenance And Checks

    - NLGI-2 penetration - Dripping point = 200-220 C° - Temperature of use until t=170-180 C° It is recommended to use possibly only Socomec grease for a longer life of the parts. Other checks to be made on the hammer - Make sure that there are no oil leakages along the tool sank.
  • Page 20 CLEANING, MAINTENANCE AND CHECKS Page of 48 5.4 Weekly maintenance a) Take down the tool in order to determinate possible chippings or cracks in the bush and on the surfaces of the pin for tool. These marks are proof of insufficient lubrication, use of unsuitable oil or improper use of the hammer.
  • Page 21 CLEANING, MAINTENANCE AND CHECKS Page of 48 Problems and solutions Contact Socomec technical assistance for any problem that you cannot solve by just reading the following instructions. Solution Problem Cause (possible in the working site) Frequency loss with heavy Very high back pressure on Check if the exhaust line hose is and violent blows.
  • Page 22 CLEANING, MAINTENANCE AND CHECKS Page of 48 Solution Problem Cause (bring the hammer to an authorized workshop) The hammer stops after Dirt entered into the hammer Take down the hammer, clean and few blows, after being re- through the rubber hoses. eventually change the damaged installed on the excavator.
  • Page 23 Socomec SpA, at its factory in Medesano (Parma-Italy), can solve any problem concerning the use, maintenance and repair of the hammer. Socomec SpA can supply the name of the nearest authorized workshop for any type of assistance. It is absolutely necessary to address to a specialized technical service.
  • Page 24 CLEANING, MAINTENANCE AND CHECKS Page of 48 N e d e r la n d B. V.

  • Page 25: Regulations And Greasing System

    REGULATIONS AND GREASING SYSTEM Page of 48 6 Regulations and greasing system 6.1 How to regulate the pressure control valve N e d e r la n d B. V. In order to verify the setting of the valve, you have to proceed as follows: 1.
  • Page 26 REGULATIONS AND GREASING SYSTEM Page of 48 6.2 STROKES LENGTH VARIATION The hammer, when delivered to every customer, is set with the long stroke indicated as L (see picture n.1). In order to modify the length of the strokes from Long to Short, you need to rotate 90° clockwise or anticlockwise the central screw with a screwdriver or with a wrench key by turning it with the split in vertical position as appears in picture 2.
  • Page 27 REGULATIONS AND GREASING SYSTEM Page of 48 6.3 How to install the greasing system G = grease P = pump input T = tank N e d e r la n d B. V. The hammer can be equipped with a lubrication system. For the installation of the lubrication system, it is necessary to follow the above scheme.
  • Page 28 REGULATIONS AND GREASING SYSTEM Page of 48 6.4 Grease supply setting To set the grease supply you must act on the restricting system of the hydraulic motor of the pump. The hydraulic circuit must not be in pressure. To act on the restricting system first of all you must unscrew the plug (fig. 12, pos. 2). After this operation act on the register (fig.

  • Page 29: Spare Parts

    SPARE PARTS Page of 48 Spare parts For a correct and prompt answer to the various requests of parts, it is absolutely necessary that they are completed with the following details: a) Exact name and reference number of the parts required (these specifications can be taken in the list written in the following pages);...

  • Page 30: Groups Exploded View

    GROUPS EXPLODED VIEW Page of 48 Accumulator group Distributor group Block group Metal case Internal group N e d e r la n d B. V. Body Stroke group changer Support group...

  • Page 31: Support And Body Group

    SUPPORT AND BODY GROUP Page of 48 N e d e r la n d B. V.
  • Page 32 SUPPORT AND BODY GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010409 BONDED WASHER A.00010431 BONDED WASHER A.00011170 O-RING A.00030826 SPRING A.00331040 PLUG A.00331041 PLUG B.12010900 STOP RING B.15510140 SUPPORT B.15510210 EXTERNAL SUPPORT BUSH B.15510310...
  • Page 33 SUPPORT AND BODY GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description B.15520130 BODY B.15521120 BODY BUSH RING N e d e r la n d B. V.

  • Page 34: Stroke Changer

    STROKE CHANGER Page of 48 N e d e r la n d B. V.
  • Page 35 STROKE CHANGER Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010188 O-RING A.00010198 O-RING A.00010377 SEAL A.00010433 BONDED WASHER A.00030665 SCREW A.00331039 PLUG A.03330370 ELASTIC PIN A.03330458 SPRING A.03330470 SPHERE B.10011100 VARIATOR FLANGE B.15522200 COMMUTATION SHAFT...

  • Page 36: Internal Group

    INTERNAL GROUP Page of 48 N e d e r la n d B. V.
  • Page 37 INTERNAL GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010208 O-RING A.00010209 O-RING A.00010211 SEAL A.00010232 SEAL A.00010240 SEAL A.00010607 SEAL A.00010621 SEAL A.00030601 ALLEN PLUG B.14530700 CUPPED SPRING WASHER B.14630600 PILOTING PISTON B.14630600...

  • Page 38: Block Group

    BLOCK GROUP Page of 48 93 73 N e d e r la n d B. V.
  • Page 39 BLOCK GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010055 O-RING A.00010067 SEAL A.00010273 O-RING A.00010409 BONDED WASHER A.00010412 BONDED WASHER A.00010428 BONDED WASHER A.00010431 BONDED WASHER A.00010579 SEAL A.00010693 O-RING A.00012150 O-RING...

  • Page 40: Distributor Group

    DISTRIBUTOR GROUP Page of 48 N e d e r la n d B. V.
  • Page 41 DISTRIBUTOR GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00331048 PLUG A.03330240 CYLINDRICAL PIN B.07521200 RETAINER RING B.14530410 UPPER TIE ROD NUT B.15531300 NUT RETAINER B.15532110 DISTRIBUTOR N e d e r la n d B. V.

  • Page 42: Accumulator Group

    ACCUMULATOR GROUP Page of 48 N e d e r la n d B. V.
  • Page 43 ACCUMULATOR GROUP Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010211 SEAL A.00010366 O-RING A.00053464 NITROGEN CHARGING VALVE B.09041400 DIAPHRAGM B.13040700 UPPER BUFFER B.15540100 ACCUMULATOR BASE B.15540210 ACCUMULATOR COVER B.17040300 SCREW B.20040500 SCREW N e d e r la n d B.

  • Page 44: Case

    CASE Page of 48 N e d e r la n d B. V.
  • Page 45 CASE Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description ADAPTING PLATE A.00030566 SCREW A.00030708 SCREW A.00330003 B.15551200 SHORT GUIDE B.15551300 LONG GUIDE B.15551400 LOWER PAD B.15552110 GUARD B.15552200 GUARD SPACER B.15559140 CASE B.30051210 PLUG...
  • Page 46 GREASING SYSTEM Page of 48 N e d e r la n d B. V.
  • Page 47 GREASING SYSTEM Page of 48 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010409 BONDED WASHER A.00010431 BONDED WASHER A.00030593 SCREW A.00031008 SCREW A.00114722 GREASING PUMP A.00114937 HOSE A.00114938 HOSE A.00331040 PLUG A.00332133 NIPPLE B.32030400 GREASE PUMP HYDRAULIC BLOCK N e d e r la n d B.
  • Page 48 Fotocopiare la presente, compilare e spedire per fax a SOCOMEC n. 0525-420375 FORM FOR THE REQUEST OF SPARE PARTS Photocopy this form, fill out and send by fax to SOCOMEC no. +39 0525-420375 FORMULAIRE DEMANDE PIECES DE RECHANGE Photocopier la présente fiche, remplir et envoyer par fax à SOCOMEC n. +39 0525-420375 FICHA PEDIDO REPUESTOS Fotocopiar esta ficha, rellenarla y enviarla por fax a SOCOMEC n.

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