socomec PDO 100 Instruction Manual
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socomec PDO 100 Instruction Manual

socomec PDO 100 Instruction Manual

Demolition crusher
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CATALOGUE
USE - MAINTENANCE
AND SPARE PARTS
Demolition Crusher
PDO 100
Before carrying out any operation with or on the
machine, you must read
carefully and understand each individual instruction written
in this manual
43014 Medesano (Parma) Italia -
Strada Ferrari, 38
Tel. 0525/420929 r.a.
Fax 0525/420375
http://www.socomecspa.com
E-mail: info@socomecspa.com

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  • Page 1 CATALOGUE USE - MAINTENANCE AND SPARE PARTS Demolition Crusher PDO 100 Before carrying out any operation with or on the machine, you must read carefully and understand each individual instruction written in this manual 43014 Medesano (Parma) Italia - Strada Ferrari, 38 Tel.
  • Page 2 Phone +39-0525-420929 Fax +39-0525-420375 Socomec S.p.A. is not responsible for any inconvenience, breaking, accident and so on, due to lack of knowledge or to the non-application of the information given by this manual. The same is valid for all those modifications, changes and/or installations of attachments not...

  • Page 3: Table Of Contents

    Page of 29 GENERAL WARNINGS Avvertenze generali EQUIPMENT USE AND MAINTENANCE Uso e manutenzione TECHNICAL DESCRIPTION Descrizione tecnica GENERAL WARNINGS Istruzioni generali INSTALLATION Installazione EQUIPMENT START-UP Avviamento EQUIPMENT USE Uso dell'attrezzatura MAINTENANCE AND INSPECTIONS Manutenzione e controlli PROBLEMS AND SOLUTIONS Problemi e soluzioni PROTECTIONS AGAINST MECHANICAL RISKS Misure di protezione...
  • Page 4 Page of 29 REQUEST OF SPARE PARTS Richiesta parti di ricambio...

  • Page 5: General Warnings

    GENERAL WARNINGS Page of 29 1 General warnings The following pictograms are used: DANGER • This symbol informs that if the operations are not carried out correctly, huge injuries, if not deadly, can occur. Moreover the equipment can suffer damages.

  • Page 6: Equipment Use And Maintenance

    EQUIPMENT USE AND MAINTENANCE Page of 29 Maintenance and Manufacturer’s Responsibility Instructions Manual • This manual is studied in order to use the equipment the safe and proper way, in order to avoid an improper use of the equipment with the possibility of causing injuries. •...
  • Page 7 EQUIPMENT USE AND MAINTENANCE Page of 29 Cases that manufacturer is not responsible The manufacturer is not responsible in the following cases: • Improper usage of the equipment or usage of the equipment by personnel who is not qualified nor professional; •...

  • Page 8: Technical Description

    TECHNICAL DESCRIPTION Page of 29 3 General Technical Description Equipment General Features The equipment is a crushing unit composed of two closing simultaneous jaws that are operated by two double effect hydraulic cylinders. The jaws are fixed on a strong frame and the cylinders directly act on them.

  • Page 9: General Warnings

    GENERAL WARNINGS Page of 29 4 General Instructions All these phases must be carried out by professional qualified personnel who must control that all the security rules are respected. Transportation • The equipment is made of one whole part (see paragraph 11.1) and is not supplied with detachable parts which can be transported separately.

  • Page 10: Installation

    • The hydraulic system must have the above technical features, otherwise please carry out the needed modifications. ** PDO 100 model excluded Hydraulic Hoses Connection It is absolutely obligatory to stop the equipment and down load the hydraulic pressure completely before starting any operation.

  • Page 11: Equipment Start-Up

    EQUIPMENT START-UP Page of 29 6. Equipment start-up Protection devises cannot be applied to the equipment, all the area in the ray of action is to be considered dangerous and for this reason it is absolutely forbidden to use the equipment before having prevented the access to the work area to people or animals, therefore it is necessary to fence the worksite.

  • Page 12: Equipment Use

    EQUIPMENT USE Page of 29 7 Equipment use Preliminary The equipment is studied for the demolition of: • Non-reinforced structures • Reinforced concrete e cutting of rebars The structures to be demolished must not danger through the presence of liquids or gas in pressure, corrosives or instable, without electricity, without the structure tensioned with high resistant cables.
  • Page 13 EQUIPMENT USE Page of 29 -interrupt the operation e proceed in removing the material, in order to avoid forming accumulation of unstable material in the working area. USAGE NOT PERMITTED All the operations listed below can mean serious damages to the equipment and to the safety of the operator.

  • Page 14: Maintenance And Inspections

    Proceed with all service operations in a clean and illuminated workshop. In case any hydraulic or mechanical parts are to be replaced, only original parts are to be used. These are supplied by Socomec SpA specifying the product code, model, year of production and serial number of the equipment.
  • Page 15 Socomec SpA, based in Medesano (Parma-Italy), can solve any problem regarding the usage, service and repair of the equipment. Socomec SpA can supply the details of the nearest Authorized Dealer to you for any repair etc. It is fundamental to refer to an Authorized Dealer for technical support.

  • Page 16: Problems And Solutions

    PROBLEMS AND SOLUTIONS Page of 29 9 Problems and Solutions Problem Cause Solution • Oil flow is not enough • Verify the excavator pump and replace Equipment does not work or missing. if necessary. -------------------------------- --------------------------------------------------------- • Valves • Open the valves. excavator boom are closed.

  • Page 17: Protections Against Mechanical Risks

    PROTECTIONS AGAINST MECHANICAL RISKS Page of 29 Protection Against Mechanical Risks General Instructions During the use of the equipment, crushed pieces can fall and damage the hydraulic hoses with eventual oil leakages. ATTENTION. During the use of the equipment, crushed material can be launched away from the working position.
  • Page 18 PROTECTIONS AGAINST MECHANICAL RISKS Page of 29 Risks due to Dust Pollution During the crushing process dust pollution is released. Proper dust and other protections must be used during the crushing process and, if possible, use water to reduce dust pollution. Protections Protections on the equipment for its’...

  • Page 19: Technical Features

    TECHNICAL FEATURES Page of 29 11 Technical Features MODEL PDO 100 WEIGHT IN WORKING CONDITIONS ton. CYLINDER FORCE ton. CRUHING FORCE CUTTING FORCE MAXIMUM PRESSURE WORKING PRESSURE lt/min. 10 - 20 OIL FLOW Libero ROTATION ROTATION PRESSURE lt/min. ROTATION OIL FLOW 0,8 –...
  • Page 20 TECHNICAL FEATURES Page of 29 11.1 Hydraulic circuit PDO 100 ACCELERATING VALVE DISTRIBUTOR...

  • Page 21: Complete Pdo Parts Drawings

    COMPLETE PDO PARTS DRAWINGS Page of 29...
  • Page 22 COMPLETE PDO PARTS DRAWINGS Page of 29 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description ADAPTING PLATE A.00010430 BONDED WASHER A.00030164 SCREW A.00030220 SCREW A.00030529 SCREW A.00030746 SCREW A.00330085 A.00331055 COUPLING A.00331200 PLUG A.00332130 NIPPLE A.00332200 COUPLING...

  • Page 23: Complete Jaw Without Adapting Plate

    COMPLETE JAW WITHOUT ADAPTING PLATE Page of 29...
  • Page 24 COMPLETE JAW WITHOUT ADAPTING PLATE Page of 29 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00030155 SCREW A.00030165 SCREW A.00030212 SCREW A.00114777 HOSE A.00114778 HOSE A.00114779 HOSE A.00440161 GREASE NIPPLE A.07050013 CYLINDER BUSH A.07050014 BODY BUSH B.7101090...

  • Page 25: Complete Cylinder

    COMPLETE CYLINDER Page of 29...
  • Page 26 COMPLETE CYLINDER Page of 29 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010430 BONDED WASHER A.00010431 BONDED WASHER A.00030493 SCREW A.00330009 A.00331061 REDUCTION A.00331346 PERFORATED SCREW A.00331347 PERFORATED SCREW A.00332117 COUPLING B.7106002 CYLINDER B.7106012 VALVE...

  • Page 27: Complete Distributor

    COMPLETE DISTRIBUTOR Page of 29...
  • Page 28 COMPLETE DISTRIBUTOR Page of 29 Spare parts (Refer to the exploded views of the previous pages) Quantity Code Description A.00010430 BONDED WASHER A.00010431 BONDED WASHER A.00010691 SEAL A.00010692 SEAL A.00030165 SCREW A.00331061 REDUCTION A.00331347 PERFORATED SCREW B.S552000 DISTRIBUTOR BODY B.S552011 DISTRIBUTOR SHAFT B.S552110 UPPER DISTRIBUTOR TOP PLATE...
  • Page 29 Photocopy this form, fill and send by fax to SOCOMEC n. +39 0525 - 420375 FORMULAIRE DEMANDE PIECES DE RECHANGE Photocopier la présente fiche, remplir et envoyer par fax à SOCOMEC n. +39 0525 - 420375 FICHE PEDIDO REPUESTOS Fotocopiar esta ficha, rellenarla y enviarla por fax a SOCOMEC n. + 39 0525 - 420375...

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