BUSCH R5 RA 0063 F 5K Instruction Manual
Rotary vane vacuum pumps
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Summary of Contents for BUSCH R5 RA 0063 F 5K
- Page 1 Rotary Vane Vacuum Pumps RA 0063 F 5K Instruction Manual 0870159350 | A0004_en-US | Original instructions 7/28/2022...
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Page 2: Table Of Contents
Table of Contents Table of Contents Safety..................................Product Description ............................. Operating Principle ............................. Intended Use ............................... Start Controls ............................... Optional Accessories............................2.4.1 Gas Ballast Valve ........................... 2.4.2 Inlet Filter ............................... 2.4.3 Level Switch ............................Transport ................................Storage .................................. Installation ................................Installation Conditions............................ -
Page 3: Safety
Safety Prior to handling the machine, this instruction manual should be read and understood. If anything needs to be clarified, please contact your Busch representative. Read this manual carefully before use and keep for future reference. This instruction manual remains valid as long as the customer does not change anything on the product. -
Page 4: Product Description
2 | Product Description Product Description OF DA Description Oil filter Directional arrow Motor terminal box Nameplate Oil separator Exhaust filter Suction connection Discharge connection Axial fan Eye bolt Gas ballast valve Oil fill plug Oil sight glass Oil drain plug NOTE Technical term. -
Page 5: Operating Principle
Busch. The machine is intended for the placement in a non-potentially explosive environment. The machine is designed for indoor installation, in case of outdoor installation, ask your Busch rep- resentative in order to take specific precautions. -
Page 6: Start Controls
2 | Product Description The machine is suitable for continuous operation up to 100 mbar. Permitted environmental conditions, see Technical Data [➔ 28]. Start Controls The machine comes without start controls. The control of the machine is to be provided in the course of installation. -
Page 7: Transport
Transport | 3 Transport WARNING Suspended load. Risk of severe injury! ● Do not walk, stand or work under suspended loads. WARNING Lifting the machine using the motor eye bolt. Risk of severe injury! ● Do not lift the machine using the eye bolt fitted to the motor. Only lift the machine as shown. NOTICE In case the machine is already filled with oil. - Page 8 3 | Transport ● Check the machine for transport damage. If the machine is secured to a base plate: ● Remove the machine from the base plate. 8 | 32 Instruction Manual R5 RA 0063 F5K_EN_en...
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Page 9: Storage
Storage | 4 Storage ● Seal all apertures with adhesive tape or reuse provided caps. If the machine is to be stored for more than 3 months: ● Wrap the machine in a corrosion inhibiting film. ● Store the machine indoors, dry, dust free and if possible in original packaging preferably at temperatures between 0 ... -
Page 10: Installation
● Make sure that all provided covers, guards, hoods, etc. are mounted. If the machine is installed at an altitude greater than 1000 meters above sea level: ● Contact your Busch representative, the motor should be derated or the ambient temperature limited. -
Page 11: Connecting Lines / Pipes
● Make sure that the line size of the connection lines over the entire length is at least as large as the connections of the machine. In case of long connection lines it is advisable to use larger line sizes in order to avoid a loss of effi- ciency. Seek advice from your Busch representative. 5.2.1 Suction Connection NOTICE Ingress of foreign objects or liquids. -
Page 12: Filling Oil
Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. For oil type and oil capacity see Technical Data [➔ 28] and Oil [➔ 29]. Description 1x o-ring, part no.: 0486 000 590... -
Page 13: Electrical Connection
● If the machine is equipped with a power connector, install a residual current protective device to protect persons in case of isolation default. ● Busch recommends installing a type B residual protective device suitable for the electrical in- stallation. -
Page 14: Wiring Diagram Single-Phase Motor
● Provide a lockable disconnect switch on the power line so that the machine is completely secured during maintenance tasks. ● Provide an overload protection according to EN 60204-1 for the motor. ● Busch recommends installing a D-curve circuit breaker. ● Connect the protective earth conductor. ● Electrically connect the motor. -
Page 15: Electrical Connection Of The Monitoring Devices
(high voltage): Electrical Connection of the Monitoring Devices NOTE In order to prevent potential nuisance alarms, Busch recommends that the control system is configured with a time delay of at least 20 seconds. 6.4.1 Wiring Diagram Level Switch (Optional) Part no.: 0652 203 669... -
Page 16: Commissioning
The oil can run down from the upper chamber of the oil separator into the bottom chamber ➔ Conveying Condensable Vapors Water vapor within the gas flow is tolerated within certain limits. The conveyance of other vapors shall be agreed upon with Busch. If condensable vapors are to be conveyed: START 16 | 32... - Page 17 Commissioning | 7 ● Close the isolation valve* and open the gas ballast valve** (GB) ● Warm up the machine ● Wait 30 minutes ● Open the isolation valve* and perform the process ● Close the isolation valve* ● Wait 30 minutes ●...
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Page 18: Maintenance
Risk of injuries! Risk of premature failure and loss of efficiency! ● Maintenance work must only be executed by qualified personnel. ● Respect the maintenance intervals or ask your Busch representative for service. NOTICE Using inappropriate cleaners. Risk of removing safety stickers and protective paint! ●... -
Page 19: Maintenance Schedule
● Contact Busch for an inspection. Every 5 years If required, overhaul the machine. * Service interval for synthetic oil, shorten the interval when using mineral oil, contact Busch Service Oil Level Inspection ● Shut down the machine. ● When the machine is stopped, wait 1 minute before checking the oil level. -
Page 20: Oil And Oil Filter Change
NOTICE Use of an inappropriate oil. Risk of premature failure! Loss of efficiency! ● Only use an oil type which has previously been approved and recommended by Busch. Description 1x o-ring, part no.: 0486 000 505 20 | 32 Instruction Manual R5 RA 0063 F5K_EN_en... - Page 21 Maintenance | 8 Description Busch genuine spare parts : 1x oil filter Oil filter wrench (OF), part no.: 0531 000 002 For oil type and oil capacity see Technical Data [➔ 28] and Oil [➔ 29]. Description 1x o-ring, part no.: 0486 000 590...
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Page 22: Exhaust Filter Change
8 | Maintenance Exhaust Filter Change Description 10 mm wrench Description Busch genuine spare parts: 1x Exhaust 1x flat gasket, : part no.: 0480 000 112 filter (EF),, part no.: 0532 140 156 10 mm wrench 22 | 32 Instruction Manual R5 RA 0063 F5K_EN_en... -
Page 23: Overhaul
● Decontaminate the machine as much as possible and state the contamination status in a ‘Dec- laration of Contamination’. Busch will only accept machines that come with a completely filled in and legally binding signed ‘Declaration of Contamination’ (form downloadable from www.buschvacuum.com). -
Page 24: Decommissioning
10 | Decommissioning Decommissioning DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. ●... -
Page 25: Spare Parts
Use of non-Busch genuine spare parts. Risk of premature failure! Loss of efficiency! ● The exclusive use of Busch genuine spare parts and consumables is recommended for the correct functioning of the machine and to validate the warranty. Spare parts kit Description Part no. -
Page 26: Troubleshooting
12 | Troubleshooting Troubleshooting DANGER Live wires. Risk of electrical shock. ● Electrical installation work must only be executed by qualified personnel. CAUTION Hot surface. Risk of burns! ● Prior to any action requiring touching the machine, let the machine cool down first. Illustration showing parts that may be involved during troubleshooting: Description Problem... - Page 27 ● Clean the filter of the gas ballast valve (GB). ● Modify the operational mode (see Conveying Con- densable Vapors [➔ 16]). For the solution of problems not mentioned in the troubleshooting chart contact your Busch repre- sentative. Instruction Manual R5 RA 0063 F5K_EN_en 27 | 32...
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Page 28: Technical Data
13 | Technical Data Technical Data RA 0063 F 5K Nominal pumping speed (50Hz / 60Hz) m³/h 63 / 76 Ultimate pressure (without gas ballast valve) hPa (mbar) 0.1 … 0.5 ► see nameplate (NP) abs. Ultimate pressure (with gas ballast valve) hPa (mbar) 0.5 …... -
Page 29: Oil
In case of unfavorable ambient temperature, other oil viscosities may be used. Please consult your Busch representative for more details. To know which oil has been filled in the machine, please refer to the nameplate (NP). Instruction Manual R5 RA 0063 F5K_EN_en... -
Page 30: Eu Declaration Of Conformity
EU Declaration of Conformity This Declaration of Conformity and the CE-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Decla- ration of Conformity is issued under the sole responsibility of the manufacturer. -
Page 31: Uk Declaration Of Conformity
UK Declaration of Conformity This Declaration of Conformity and the UKCA-markings affixed to the nameplate are valid for the machine within the Busch scope of delivery. This Dec- laration of Conformity is issued under the sole responsibility of the manufacturer. - Page 32 With a network of over 60 companies in more than 40 countries and agencies worldwide, Busch has a global presence. In every country, highly competent local personnel delivers custom-tailored support backed by a global network of expertise. Wherever you are.