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*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specifica-
tions, instructions and options.
ASSEMBLY INSTRUCTIONS
VIBRO TILL 2900
Field Cultivator - Assembly Guide
660005033 - Revision 3
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Summary of Contents for Kongskilde VIBRO TILL 2900 Series
- Page 1 VIBRO TILL 2900 Field Cultivator - Assembly Guide *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework. See your local Kongskilde representative for current product specifica- tions, instructions and options.
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Page 2: Table Of Contents
Index Introduction: ........................3 Pre Assembly Instructions ....................4 Frame Sections ........................5 Tine Locations: ........................6 Hardware Organization: .....................7 Frame Assembly: .......................8 Self Levelling (Narrow Center): ..................9 Self Levelling (Wide Center): ..................10 Wheel Linkages and Tandems: ..................11 A-Frame Connection: .......................13 Main Pivot Link: ......................15 Self Levelling Completion: ....................19 Hitch Assembly: .......................21 Wing Assembly: .......................23... -
Page 3: Introduction
Kongskilde product. These instruction booklets have been developed to assist you in assembling, adjusting and maintaining your new Kongskilde Product. To obtain optimal performance over the lifetime of the product read and follow these instructions carefully. A copy of the Spare Parts List has also been provided in order to identify the components and hardware needed for each step of the assembly and to help you identify and obtain replacement parts in the future. -
Page 4: Pre Assembly Instructions
Pre Assembly Instructions: Assembly of Kongskilde products should only be undertaken by authorized Kongskilde Dealers or an approved service provider who has the necessary tools, equipment and training for safe handling and proper assembly of the unit. Proper handling and assembly of the components is critical in order to validate the warranty policy. -
Page 5: Frame Sections
Frame Sections Sort out the frame sections for the size of cultivator you are assembling. Note that there are 2 different centre frame configurations as shown below: 1) 10' (3m) narrow transport model or 2) 13' (4m) wide transport model. The main wing frames are the same for both the 3m and 4m models however, some compnents are different such as the assembly hardware and hydraulic hose kits. -
Page 6: Tine Locations
To ensure the stability of the frames and safety of the workers during assembly, place the cultivator frames on surdy steel shop stands. Do not use construction blocks, tiles or supports constructed of wood or other materials that could crush under continuous load. Position the stands so they do not interfere with the mounting of frame components and tines. -
Page 7: Hardware Organization
Hardware Organization Carefully unpack and lay out all of the fasteners and hardware. (The empty shipping crate and cardboard makes an excellent temporary work bench.) Assembling the cultivator is more efficient if you take a few minutes to sort and organize the hardware by type and size instead of dumping the bag or box in a pile on the floor. -
Page 8: Frame Assembly
Frame Assembly Frame assembly can be done while the frames are sitting on the assembly stands, or the stands may be removed once the tines are mounted. Use a fork lift or overhead hoist to move the heavy frame components into position for assembly. Move the top frame into position for bolting to the centre section after the front frame is attached. -
Page 9: Self Levelling (Narrow Center)
Self Leveling on Narrow Center Although the 10' (3M) and 13' (4M) centre sections and self levelling wheel lift linkages have some different components, they both have the same basic function and use the same order of assembly as shown by the numbers below and opposite. Sort out the pieces for the centre section self levelling linkages and wheel arms according to the parts list and the diagram below for 10' (3m) or opposite on page 10 for the 13' (4m). -
Page 10: Self Levelling (Wide Center)
Self Leveling on Wide Center After the wheel arm assemblies are installed, the self levelling linkages can be attached starting with the wheel connection link at the back and work forward to the hitch. The numbers below show the proper order of assembly. -
Page 11: Wheel Linkages And Tandems
Tandam Wheel Instructions Carefully insert the wheel axle pivot bushings into the ends of the wheel arm tubes. Tap the bushings into the ends of the tubes with a block of wood or rubberized hammer. Before mounting the tires, install the wheel spindle bolts as shown. Never use a steel block or hammer directly on the bushings as they are from a material which can crack or burr easily. - Page 12 Using a lift truck or overhead hoist equipped with an approved lifting chain or strap, lift the wheel arm assemblies one at a time into the centre frame as shown below before installing the Self Levelling Wheel Arm Pivot Linkages. The wheel arm pivots must be aligned with the holes in the frame and then secured with the axle pin as shown in the detail below.
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Page 13: A-Frame Connection
A-Frame Conection For the 10' (3m) centre, attach the short Wheel Link Connector to the Wheel Arm Pivot Links and A-Frame Wheel Links with the bolts provided. Remember to install the spacer bushings so the upper pivot point will not bind when the bolts are tightened. 10' (3m) Self levelling Pivot Links A-Frame Wheel Links... - Page 14 For the 13' (4m) centre, the assembly is the same only the Wheel Link Connector is longer. Attach the Wheel Link Connector to the Wheel Arm Pivot Links and A-Frame Wheel Links with the pins provided. 13' (4m) Self levelling Pivot Links A-Frame Wheel Links...
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Page 15: Main Pivot Link
Main Pivot Link Install the 10' (3m) main pivot link with the long pin provided. When the main link is in place install the 4-1/2" x 8" master cylinder as shown in the detail below. Be sure to install the stop collar kit on the cylinder rod. - Page 16 The 13' (4m) main pivot installs in much the same way as the 10' (3m) except that the 13' main pivot is larger and requires a central pivot pin and additional mounting pins to be installed in the outside pivot mounts.
- Page 17 Install the A-frame wheel links on the 10' (3m) centre as shown below. The wheel links are identical so it does not matter which way you turn them. Attach the front of the wheel linkages to the main pivot using the 1-1/4" (32mm) pin provided. It may be necessary to extend or retract the cylinder rod by hand in order to line up the holes and install the linkage pins.
- Page 18 The A-Frame wheel links are the same for both the 10' and 13' centres, and are installed the same way as shown below. The only difference is that the links are spaced wider apart on the 13' centre due to the wider frame and wheel spacing.
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Page 19: Self Levelling Completion
To complete the assembly of the self levelling wheel link system, install the front pivot link to the lug in the centre of the front frame. Attach the wide end of the large triangular self levelling link to the main pivot with the long pin provided and attach the narrow end to the front pivot link with the shorter pin provided. - Page 20 The diagram below shows the completed 13' (4m) centre frame and self levelling wheel lift linkage assembly. Take care to go over the assembly of the centre section and linkage system to make sure that all nuts and bolts are installed and tighened. Check all pin connections and make sure the roll pins or clip pins are installed and locked.
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Page 21: Hitch Assembly
Hitch Assembly The draw hitch components are identical for both the 10' and 13' centre sections and follow the same order of assembly as shown on the numbered diagram below. Gather the components and begin assembling the hitch with the hardware described in the spare parts list. - Page 22 After connecting the hitch top link at position 1, attach the hitch side members with the 1-1/2" pins with washers and roll pins at position 2 and 3. The side tubes are both the same and can be flipped either way to make the left and right side member.
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Page 23: Wing Assembly
Wing Assembly Gather the components for the wing frames and assemble using the hardware illustrated in the parts list booklet. The wing frame sections are the same for both 10' (3m) and 13'(4m) centre machines. Please note that there are no right or left wing frame components. Therefore if you assemble the right wing first as shown below, you will need to flip the frames over opposite to the diagram below to assemble the left wing. -
Page 24: Fold Hinges
Folding Hinges Install the front and rear folding hinges to the frames at the same time as you assemble the wing frames. The hinge pins and fold cylinder pins are installed later when connecting the wings to the centre section. Take care to leave the nuts and bolts loose at the hinges as it makes it easier to align the holes when attaching the wings to the centre section. -
Page 25: Wheel And Hub Installation
Wheel & Hub Installation When the wing frame is fully assembled and lowered to the ground resting on the tines, gather the components for the wing tandem wheel and wheel adjustment linkages. Mount the wheels on the hubs and then lift the complete tandem wheel assembly into the wing frame. Apply a little grease or machine oil to the axle pin to ease assembly and then insert the pin through the holes in the wing frame and wheel arm. - Page 26 Mount the wing wheel tower and wheel lift cylinder with the pins, bolts and nuts described in the parts list. The wheel cylinder upright attaches to the upper hole in the wheelarm tube with the pin and clip pin supplied. Note that the wing wheel lift cylinders are different sizes.
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Page 27: Wing Cylinder Pins
Wing Cylinder Pins Install the wing cylinder pin such that it keeps the cylinder away from the frame as shown. Wing Cylinder Pin shown with roll pin Place wing cylinder pin in this location The roll pin fits inside the clevis keeping the clevis away from the walking tandem arm. -
Page 28: Wheel Linkage Adjustments
Wheel Linkage Adjustment Install the wing wheel adjustment linkage with the pins, locking clip pins and U-bolts supplied. The wheel linkage tube should be mounted with the hose brackets on the inside facing the center of the machine as noted below Take care to keep the linkages straight when tightening the U-Bolts so the adjustment slider does not bind when adjusted in and out. - Page 29 The adjustment linkage is used to adjust the wings so they are level with the centre section when working in the field. To adjust the linkage, remove the clip pin and turn the adjustment casting clockwise or counter clockwise to shorten or lengthen the linkage. This in turn will raise or lower the wing wheel arm position so the wings will run level at the same depth as the centre section.
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Page 30: Mechanical Adjust Wheel (1.0M Wing)
Mechanical Adjust Wheels on 3'3" (1.0m) Wings: The mechanical adjusting wheel is used as the wing depth wheel on the 16' (5m) model cultivator with 1m wings. It is also available as an accessory wing gauge wheel on all other models. On the small 3'3"... -
Page 31: Gauge Wheel
Mechanical Adjust Wheel used as Front Gauge Wheel: When used as a front gauge wheel the gauge wheel mounting bracket is attached to the front toolbar with the U-bolts provided. Again, the tire is usually mounted to the outside and positioned near the front corner of the machine. -
Page 32: Connecting Frame Sections
Final Assembly Centre Section and Wings: Move the wing assemblies into position beside the centre section. Install the wing hinge pins according to step 1, 2 & 3 in the diagram below. The hinge plate bolts should be loose to allow easier alignment and insertion of the hinge pins. The main hinge pins are designed to lock in position and must be turned so that when they are inserted through the hinge plates and centre frame, the pin stub locks into the second hole in the hinge plate before the washer, castle nut and cotter pin are be installed. -
Page 33: Folding Cylinders
Folding Cylinders 13' (4m) Centres: When the wings are attached to the centre section the wing fold cylinders with hydraulic hose lines and fittings can be installed. The hydraulic assembly is different for the 13' (4m) centre machines so make sure you have the correct hose layout diagram for the machine model you are assembling. -
Page 34: Hydraulic Assembly Info
Hydraulic Assembly Information: For proper installation of the hydraulic hoses and fittings refer to the hose layout diagram provided in the spare parts manual. The hydraulic hoses and fittings are provided in the hose kit. Secure the hoses to the frames with the hose clamps, carriage bolts and locknuts provided. IMPORTANT NOTE: DO NOT PLACE HOSES ALONG FRAME IN THE ROTATIONAL PATH OF THE FOLDING HINGES AS HOSES CAN BECOME PINCHED DURING FOLDING AND UNFOLDING OF THE... - Page 35 Charge the wheel lift hydraulics by fully extending and retracting the wheel lift hydraulic cylinders several times. Hold the hydraulic lever open at the end of the stroke to purge the air from the system. The wheel lift cylinders are rephasing type cylinders and must be fully extended at the end of the field when turning to equalize the oil pressure across the system.
- Page 36 When the wings are raised and folded for transport, the mechanical system locks wings in transport position with the wing fold anchor shown. Proper use of the wing fold anchor will prevent the wings from falling uncontrollably during transport if a problem occurs with the hydraulic system.
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Page 37: Final Inspection
Final Inspection When the cultivator frame is fully assembled check all nuts and bolts and secure if loose. Double check the hose layout and hydraulic connections according to the hydraulic diagram. Be sure to read the Owners Manual before attempting to fold or operate the cultivator. The Owners Manual provides important instructions and safety precautions that must be followed before attempting to hook up and move the cultivator after assembly. -
Page 38: Saftey Decal Installation
1) Install the Kongskilde decals 7600475295 and 2900 decals 7600475335 on both sides of the draw tongue as shown. ������� 2) Install the Kongskilde 2900 decal 7600475333 on outside of the left wing frame as shown. Install the Kongskilde decal 7600475334 on outside of the right wing frame in the same manner. �����... - Page 39 4) Install Yellow Safety Reflectors #600475131 on both front corners and sides of the 2900 centre section. YELLOW REFLECTORS on both front corners and side bars of front frame. YELLOW REFLECTOR front view YELLOW REFLECTORS side view...
- Page 40 5) Install Red Safety Reflectors #600475132 on bothrear fold brackets and sides of the 2900 centre section. RED REFLECTORS on Rear Hinges and side bar If the rear reflector position could be blocked from view by harrow mounting brackets then the reflector can be place in an alternate position on the rear corner of the toolbar to provide better visibility.
- Page 41 6) The 3 safety decals #600475170, 600475169 & 600475160 are located on the front frame side bar beside the serial number plate and the CE label as shown. TOWING SAFETY ELECTROCUTION TIPPING HAZARD DANGER SERIAL # PLATE CE Label 7) Install the Wing Fold Lock Warning decals # 600475176 on the top of the centre section frame tubes near the wing fold lock plates so it can be viewed with the wings in the folded or unfolded position as shown below.
- Page 42 8) Install the WING FOLD SAFETY DECALS #600475039 on the front and rear main frame tubes on the 2900 wing frames. The decals should be centred on the tube at about eye level so they can be read clearly when the wings are folded as shown below. WING SAFETY on front wing frame tube WING SAFETY on...
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Page 43: Notes
Notes: ___________________________________________________________________________ _________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________... - Page 44 February 2016 660 005 033...
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