Kongskilde 2800 Res-Till Assembly Instructions Manual
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Kongskilde 2800 Res-Till Assembly Instructions Manual

Field cultivator
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*Model may not be exactly as shown.
Kongskilde reserves the right to make changes to product designs and
specifications without notice or obligation to rework.
See your local Kongskilde representative for current product specifica-
tions, instructions and options.
ASSEMBLY INSTRUCTIONS
North American Version
2800 Res-Till
Field Cultivator

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Summary of Contents for Kongskilde 2800 Res-Till

  • Page 1 2800 Res-Till Field Cultivator *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework. See your local Kongskilde representative for current product specifica- tions, instructions and options.

  • Page 2: Table Of Contents

    Table of Contents Introduction: ............................3 Pre Assembly Instructions: ........................3 Tines:..............................5 Assembly Information for the VTH 630 Tine: ..................6 Center Frame Assembly:........................7 Center Frame Wheel Mounting:......................8 Self Leveling Linkage:...........................9 Hinge Plate and Wing Assembly:......................11 Wing Installation and Hinge Pins:.......................12 Mechanical Adjust Wheels on 1.0m Wings:..................13 Wing Cylinder Assembly:........................14 Wing Cylinder Pins:..........................15 Adjustment Ponit Attachment/Slider:....................16...

  • Page 3: Introduction

    Introduction: Please take the time to carefully read all the instruction booklets provided with your new Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for later review. The "Spare Parts List" is referenced to by this guide. We suggest having it on hand during the assembly process.
  • Page 4 Safety should be the first concern of anyone assembling a Kongskilde cultivator. Such an assembly can be a safe Support here. project, if the assembler takes the appropriate steps, and applies a bit of common sense.

  • Page 5: Tines

    A warning for those attaching tines A number of different tines patterns are available from Kongskilde, each of which has been design for different soil conditions. Chose an appropriate pattern for the conditions expected and then attach the tines where indicated by the pattern. The actual attachment is shown in the picture in the upper right.

  • Page 6: Assembly Information For The Vth 630 Tine

    Assembly Information for the VFM Tine: The VTM tines are larger than most other tines. For this reason this the stem of the tine will interfer with attachment of the tine to the toolbar. Hence, the tine can not be assembled prior to being attached to the toolbar. To avoid this problem assemble the tines in the following order.

  • Page 7: Center Frame Assembly

    Assembling the Center Frame: The picture below shows how to assemble the center frame. The front frame attaches to the rear frame as shown above. Use the bolts listed in the "parts book". Be sure to bolt both top and bottom holes in the front and back. Remember to tighten them well.

  • Page 8: Center Frame Wheel Mounting

    Wheel Installation : The next step in the assembly is attaching the wheels to the rear part of the center frame. The top picture shows the wheel assembly and the lower picture shows the exploded view of the wheel assembly. Wheel mounting with one wheel removed to show the assembly.

  • Page 9: Self Leveling Linkage

    Self Levelling Linkages: Narrow Frame Version Check the assembly of the self-levelling linkages and make sure all of the clip pins are installed and locked. "Self-levelling link" 4.5" x 8" cylinder with mechanized depth stop Front hitch pivot link Overview of the completed self-levelling linkage system.
  • Page 10 Self Levelling Linkages: Wide Frame Version 4.5" x 8" cylinder with mechanized depth stop 4.5" x 8" cylinder with mechanized depth stop Check the assembly of the self-levelling linkages and make sure all of the clip pins are installed and locked.

  • Page 11: Hinge Plate And Wing Assembly

    Hinge plate and Wing Assembly: These two diagrams show how to assemble the wings and how to attach the hinges. The hinges used for the two versions of the center frame are quite different, as you can see. Wide Center Narrow Center...

  • Page 12: Wing Installation And Hinge Pins

    Wing Installation & Hinge Pins: The wing installation requires the moving of the two wing frames into contact with the centre frame. The contact points should be the hinges where the wings fold. Wide Center This picture shows the two parts of the center frame and the two components of the one wing.

  • Page 13: Mechanical Adjust Wheels On 1.0M Wings

    Mechanical Adjust Wheels on 1.0m Wings: (Only used on the 16' - 5.0m Res-Till) The 1.0m wing uses the mechanical adjust wheels as the main gauge wheels. These wheel attaches work the same on each wing because they are symmetric. The wheels are attaced as shown below.

  • Page 14: Wing Cylinder Assembly

    Wing Cylinder Assembly: Start by mounting the wheel-lift cylinder in the location shown on the following page, with the pins described in the "Spare Parts List". The wing-lift cylinders should be attached as shown below. The ports on both wing cylinders should face to the outside of the machine.

  • Page 15: Wing Cylinder Pins

    Wing Cylinder Pins Install the wing cylinder pin such that it keeps the cylinder away from the frame as shown. Wing Cylinder Pin shown with roll pin Place wing cylinder pin in these locations The roll pin fits inside the clevis keeping the clevis away from the walking tandem arm.

  • Page 16: Adjustment Ponit Attachment/Slider

    Adjustment Point Attachment: Attach the adjustment arm as shown below. Extending the adjustment arm raises the wheels and lowers the body. For more information on adjustments refer to the "Owners Manual". Adjustment Slider: Make sure the wing adjustment slider is cranked out to 7 - 8” before raising the machine with the cylinder.

  • Page 17: Res-Till Disc Gang Assembly

    Res-Till Disk Gang Assembly Disk Gang Tubes Scrapers Springs Place 4 1/2” washers between the top and bottom of the ‘pillow block’ cast- ings. Arrives aready assembled 1. Mount the base of pillowblock first 2. Set gang unit in the pillowblock base.
  • Page 18 This is the disk gang pitch adjuster. This is the disk gang pitch adjuster when as- sembled. This shows the connecting point between two individual disk gangs. Please take note of the intergang scraper. Mount the pillow blocks to the disk gang tube close to the spring plate on the wings to prevent...
  • Page 19 This picture shows an end view of a completed disk gang assembly. Also visible is the gang pitch adjuster turnbuckle (1) and a intergang scraper (2). This is a full view of a completed disk gang assembly. The model shown is a wide center 9 metre (30 ft) Res-Till.

  • Page 20: Hitch Assembly

    Hitch Assembly: The Hitch must be installed before any hydraulics are operated. Assemble the hitch using the components shown in the diagram below and the pictures on the following page. Compare this diagram to those of the hitch assembly in the "Spare Parts List" if further clarification is desired.
  • Page 21 Examples of what the hitch attachment points should look like. The tongue should be able to swing if the assembly is done properly. Depending on Machine Balance.

  • Page 22: Fold Cylinders (Narrow)

    Fold Cylinders Installed: Narrow Center Make sure the fold Cylinder pins are correctly inserted before using the machine. Cylinders in unfolded position. Cylinders in folded position.
  • Page 23 Side view of rod end: Be sure to place four (4) 1" (25 mm) washers at rod end of cylinder. The inside two (2) keep the clevis centered. NOTE: Fasten the hoses to the wing frame and feed the cylinders from there. NOTE: Tie hoses to the rod port as shown above to avoid interference with hinge movement.

  • Page 24: Fold Cylinders (Wide)

    Fold Cylinders Installed: Wide Center Dual fold hydraulics used on the 29' (9m) and 33' (10m) machines. Make sure the fold lock pins are correctly inserted before using the machine. Cylinders in folded position. Cylinder in unfolded position.

  • Page 25: Hydraulic Assembly Information

    Hydraulic Assembly Information: For proper installation of the hose lines and fittings refer to the hose layout diagram provided in this booklet. The hydraulic hose lines and fittings are provided in the hose kit. Secure the hoses to the frames with the hose clamps, carriage bolts and locknuts provided.
  • Page 26 Further notes on Hydraulics Installation The wing fold cylinders must be charged with oil before attempting to fold the cultivator. Disconnect the cylinder rod clevis from the fold bracket and place a block under the cylinders as shown. Connect the hoses to the tractor or portable hydraulic unit and stroke the wing fold cylinders in and out several times holding the lever at the end of the...

  • Page 27: Single Point Depth Control

    Depth Control Valve Close-Up: There are two versions of the depth control valve assembly, one for the wide center and one for the narrow center. Assembled View Exploded View...
  • Page 28 Depth Control Valve Installation Wide Center (4m) Outlet Inlet Outlet Narrow Center (3m) Outlet, plugged Inlet Outlet The depth control valve is routed between the tractor and the base of the master cylinder(s). The valve is marked with “in” and “out” at the inlet and outlet ports. There is one master cylinder on the narrow (3m) base machine, so one outlet port is to be plugged.

  • Page 29: On Completing The Assembly

    Harrow Assembly for proper installation and adjustment of the attachments. *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and specifications without notice or obligation to rework. See your local Kongskilde representative for current product specifica-...

  • Page 30: Installing Safety Decals And Product Identification

    KONGSKILDE & Vibro-Till 2800 on both sides of hitch KONGSKILDE & Vibro-Till 2800 on both side of wing frames 2) Install a Kongskilde Decal on both sides of the centre frame side bar as shown below.
  • Page 31 3) Install Yellow Safety Reflectors #600475131 on both front corners and sides of the 2800 centre section. YELLOW REFLECTORS on both front corners and side bars of front frame. YELLOW REFLECTOR front view YELLOW REFLECTORS side view...
  • Page 32 4) Install Red Safety Reflectors #600475132 on both rear fold brackets and sides of the 2800 centre section. RED REFLECTORS on Rear Hinges and side bar If the rear reflector position could be blocked from view by harrow mounting brackets then the reflector can be placed in an alternate position on the rear corner of the toolbar to provide better visibility.
  • Page 33 5) The 3 safety decals #600475170, 600475169 & 600475160 are located on the front frame side bar beside the serial number plate and the CE label as shown. TOWING SAFETY ELECTROCUTION TIPPING HAZARD DANGER SERIAL # PLATE CE Label 6) Install the Wing Fold Lock Warning decals # 600475176 on the top of the centre section frame tubes near the wing fold lock plates so it can be viewed with the wings in the folded or unfolded position as shown below.
  • Page 34 7) Install the WING FOLD SAFETY DECALS #600475039 on the front and rear main frame tubes on the 2800 wing frames. The decals should be centred on the tube at about eye level so they can be read clearly when the wings are folded as shown below. WING SAFETY on front wing frame tube WING SAFETY on...
  • Page 35 NOTES:________________________________________________________________ _______________________________________________________________________ _______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ ______________________________________________________________________ _____________________________________________________________________ 660 005 013 JAN 2006...

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