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Field Cultivator - Assembly/Parts Models *Model may not be exactly as shown. Kongskilde reserves the right to make changes to product designs and 768236901 8236 Field Cultivator (36.5') specifications without notice or obligation to rework. See your local Kongskilde representative for current product specific- 768238901 8238 Field Cultivator (38.5')
Table of Contents Introduction: ............................3 Center Frame Assembly ........................4 Center Rockshaft Assembly .........................6 Center Rockshaft Parts .........................8 Fold Cylinder Mount Assembly ......................10 Center Lift Cylinders & Linkages Assembly ..................12 Single Point Assembly ........................14 Light Stands & Safety Locks Assembly ....................16 Hitch &...
Introduction: Please take the time to carefully read all the instruction booklets provided with your new Kongskilde product. Once you are finished reading do not throw these guides out. Keep them for later review. These instruction booklets have been developed to assist you in assembling, adjusting and maintain- ing your new Kongskilde Product.
Center Frame Assembly Instructions: -Hardware included in bag 760033040 -Connect center frames as shown, using parts listed on next page. -Place center frames on steel shop stands during assembly until lift hydraulics are installed and working. � � � � �...
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Parts list / 8200 DF Center Frame Assembly. Date: August 2014 Fig. Part no. Description 760032000 Center Mainframe Wdmt, LH 760032001 Center Mainframe Wdmt, RH 760032063 Leveling Pivot Linkage Mount 600356107 Bolt, 5/8" X 3" GR. 5 600356023 Bolt, 5/8" X 1 3/4" GR. 5 600366031 Nut, Toplock 5/8"...
Center Rockshaft Assembly Instructions: -Hardware included in bag 760033040 -Insert wear sleeves into rockshaft blocks before assembling rockshaft. -Assemble rockshaft, spindles and wheels to center frame as shown, using parts listed on next page. -Spindles and wheels can be installed to rockshaft assembly before or after rockshaft is attached to the frame -IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel arms (Narrow setting).
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Parts list / 8200 DF Center Rockshaft Assembly. Date: August 2014 Fig. Part no. Description 760033003 Center Rockshaft Assembly 760031189 Center Rockshaft Block 7600355102 Bolt, 3/4" X 9-1/2" GR. 8 600366024 Nut, Toplock 3/4" 7600473119 8 X 8 Hub (G60-8) & Spindle Assembly 600355052 Bolt, 5/8"...
Fold Cylinder Mount Assembly Instructions: -Hardware included in bag 760033040 -Attach fold cylinder mounts and cross brace as shown, using hardware on next page. � � � � � � � � � � � �...
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Parts list / 8200 DF Fold Cylinder Mount Assembly. Date: August 2014 Fig. Part no. Description 760032049 Rear Fold Cylinder Base Mount Wdmt 760032051 Center Frame Cross Brace Wdmt 760032050 Front Fold Cylinder Base Mount Wdmt 600355028 Bolt, 5/8" X 2" GR. 8 600381052 Flat Washer, 5/8"...
Center Lift Cylinders & Linkages Assembly Instructions: -Hardware included in bag 760033041 -Attach lift cylinders and linkages as shown, using parts listed on next page. -On base end of cylinders, use pins which come with cylinders - pins shown are for repair only -Install leveling linkage as shown in image "A".
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Parts list / 8200 DF Center Lift Cylinders & Linkages Assembly. Date: May 2015 Fig. Part no. Description 7600474662 Cylinder 4 1/4” X 8” Welded Rephase - Monarch (8242, 8244, 8246, 8248) 7600474663 Cylinder 4" X 8" Welded Rephase - Monarch (8236, 8238, 8240) 760032057 Cylinder Linkage Wdmt 760032056...
Single Point Assembly Instructions: -Hardware included in bag 760033016 -Assemble upright bracket and valve to frame as shown, using hardware listed on next page. Bracket should be placed 8" from center frame rail. -Assemble striker bolt and spring to outer tube wdmt. Insert inner tube through outer tube and connect together with crank.
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Parts list / 8200 DF Single Point Assembly. Date: August 2014 Fig. Part no. Description 760032021 Single Point Upright Wdmt 76101322 U-Bolt, 3/8”-16 X 4” X 5” 600382051 Lockwasher, 3/8" 600365008 Nut, 3/8" 7600470491 Single Point Valve 600356148 Bolt, 5/16" X 2-1/2" GR. 5 600382050 Lockwasher, 5/16"...
Light Stands & Safety Locks Assembly Instructions: -Hardware included in bags 760033041 & 760033045 -Attach light stands and safety locks to center frame. -IMPORTANT: Light tubes should be mounted on stands as far outwards as possible on all double fold models except the 8238. The 8238 requires the light tubes to be mounted at the narrowest position.
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Parts list / 8200 DF Light Stands & Safety Locks Assembly. Date: August 2014 Fig. Part no. Description 760032024 Light Stand Wdmt 7600356163 Bolt, 3/8" X 2-3/4" GR. 5 600366028 Nut, Toplock 3/8" 760032025 Light Tube Wdmt 7600373128 U-Bolt, 3/8" X 2" X 3" 600382051 Lockwasher, 3/8"...
Hitch & Turnbuckle Assembly Instructions: -Hardware included in bags 760033040, 760033041, 760033045 & 760033016 (The hitch and components can be installed before or after the wing frames have been assembled to the center frame.) -Attach hitch, turnbuckle and components to center frame as shown, using hardware listed on next page.
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Parts list / 8200 DF Hitch & Turnbuckle Assembly. Date: May 2015 Fig. Part no. Description 760032015 Hitch Wdmt 760031082 Hitch Pivot Pin 7600356163 Bolt, 3/8" X 2-3/4" GR. 5 600366028 Nut, Toplock 3/8" 760033027 Turnbuckle Assembly (Includes Items 22-25) 7600355110 Bolt, 1"...
Intermediate Wing Frame Assembly Instructions: -Hardware included in bags 760033020 & 760033043 -Bolt together wing frames as shown, using hardware listed on next page, and then attach to center frame. Use steel shop stands to support the wings until lift and fold hydraulics are installed and working.
Intermediate Fold Cylinder Assembly Instructions: -Hardware included in bag 760033043 -Attach fold cylinders to center and wing frames as shown, using parts listed on next page. -On base end of cylinders, use pins which comes with cylinders - pins shown are for repair only. �...
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Parts list / 8200 DF Intermediate Fold Cylinder Assembly. Date: August 2014 Fig. Part no. Description 7600474667 Cylinder 4 1/2” X 30” Welded - Monarch (Models 8248, 8246, 8244, 8242) 7600474666 Cylinder 4" X 30" Welded - Monarch (Models 8240, 8238, 8236) 600383136 Pin 1"...
Wing Rockshaft Assembly Instructions: -Hardware included in bag 760033042 -Assemble rockshaft, spindles and wheels to intermediate wing frame as shown, using parts listed on next page. -Spindles and wheels can be installed to rockshaft assembly before or after rockshaft is attached to the frame -IMPORTANT: Install wheels to the spindles so the wheel rims are offset toward the wheel arms (Narrow setting).
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Parts list / 8200 DF Wing Rockshaft Assembly. Date: August 2014 Fig. Part no. Description 760033004 Wing Rockshaft Assembly LH 760033005 Wing Rockshaft Assembly RH (not shown) 760031218 Wing Rockshaft Block 760031083 Wing Rockshaft Block (Old - used w/o sleeves) 600355026 Bolt, 3/4"...
Wing Lift Cylinder & Linkage Assembly Instructions: -Hardware included in bags 760033042, 760033043, 760033044 -Attach lift cylinder and linkage as shown, using parts listed on next page. -On base end of cylinders, use pins which comes with cylinders - pins shown are for repair only. -Adjust eyebolt to initial setting of about 4 3/8"...
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Parts list / 8200 DF Wing Lift Cylinder & Linkage Assembly. Date: August 2014 Fig. Part no. Description Intermediate Wing 7600474663 Cylinder 4” X 8” Welded Rephase - Monarch (Models 8248, 8246, 8244, 8242) 7600474664 Cylinder 3 3/4" X 8" Welded Rephase - Monarch (Models 8240, 8238, 8236) Outer Wing 7600474664 Cylinder 3 3/4"...
Outer Wing Assembly Instructions: -Hardware included in bags 760033020, 760033044 -Bolt together wing frames as shown, using hardware listed on next page (8248 is only model with two-piece outer wing) and then attach to center frame. Use steel shop stands to support the wings until lift and fold hydraulics are installed and working.
Outer Fold Cylinder Assembly Instructions: -Hardware included in bag 760033044 -Attach fold cylinders to intermediate and outer wing frames as shown, using parts listed on next page. -On base end of cylinders, use pins which comes with cylinders - pins shown are for repair only.
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Parts list / 8200 DF Outer Fold Cylinder Assembly. Date: August 2014 Fig. Part no. Description 7600474676 Cylinder 4” X 20” Welded - Monarch (Model 8248, 8246, 8244, 8242) 7600474677 Cylinder 3 1/2" X 20" Welded - Monarch (Models 8240, 8238, 8236) 760032087 Float Linkage Wdmt (Models 8248, 8246, 8244, 8242) 760032089...
Outer Wing Rockshafts and Linkages Instructions: -Install wing rockshafts and linkages to outer wings in the same manner as the intermediate wings. See pages 24 - 29. Wing Fold Stands Instructions: -Hardware included in bag 760033045 -Attach wing stands to intermediate frame using hardware listed on next page. Mount wing stand so they are leaning outwards.
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Parts list / 8200 DF Wing Fold Stands Assembly. Date: August 2014 Fig. Part no. Description 760032052 Wing Stand Wdmt, Short (Models 8248, 8246, 8244, 8242) 760032088 Wing Stand Wdmt, Tall (Models 8240, 8238, 8236) 7600373131 U-Bolt, 1/2” X 4” X 5.25” 600382053 Lockwasher, 1/2"...
Tine Assembly Instructions: -Install tine/coil assemblies onto cultivator. -Use tine layouts in Tine & Harrow Layout Manual 760000231 for proper placement. 1. Place coil clamp and bolt onto frame 2. Insert tine/coil assembly through clamp and bolt to frame. -Tighten bolt so that front of clamp bends down about 10°. See image on next page. �...
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Parts list / 8200 DF Tine Assembly. Date: March 2014 Fig. Part no. Description 101003154 16.3mm Coil 101003159 13.3mm Coil 101000837 Stem, 50mm x 10mm 760031123 16.3mm Coil Clamp 760031122 13.3mm Coil Clamp 6100323128 M12 x 48mm Share Bolt with Hex Nut 600355030 Bolt, 5/8"...
C-Shank Assembly (Option) Instructions: -Use 6" tine layouts in Tine & Harrow Layout Manual 760000231 for proper placement of shanks. 1. Attach quick change bracket to c-shank assembly. 2. Detach spring from top bolt and install c-shank assembly on implement with u-bolt. 3.
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Parts list / 8200 C-Shank Assembly. Date: March 2015 Fig. Part no. Description 7601000556 Pivot Bracket Wdmt 7601000557 Tower Wdmt 7601000550 Inner Pivot Bushing Items 1-21 included in 760034005 7600383218 2-7/8" Connex Bushing C-Shank Assembly 601000501 C-Shank Stem 601000511 Spring Insert - Top 601000512 Spring Insert - Bottom 601000510...
Gauge Wheel Assembly Instructions: -Hardware included in bag 760033057 -After tines have been installed, assemble gauge wheels to outer front corners of intermediate and outer wing frames as shown, using the parts listed on next page. -Location will vary depending on tine spacing (gauge wheel not to extend beyond frame edge). -Repeat for opposite side.
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Parts list / 8200 DF Gauge Wheel Assembly. Date: Nov. 2014 Fig. Part no. Description 760032040 Gauge Wheel Bracket Mount 600373058 U-bolt, 5/8” X 4” X 5 1/2” 600381052 Flat Washer, 5/8" - SAE 600366031 Nut, Toplock 5/8" 760033061 Gauge Wheel Arm Assemlby (G35-6 Hub & single piece tab) 601231421 Gauge Wheel Arm Assembly (Old style with two tabs) 7600383215...
Rear Jack Assembly Instructions: -Install rear jack bracket onto rear bar of center mainframe with hardware provided. It is recom- mended to located bracket as near to the center of the cultivator as possible for better stability. � � � �...
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Parts list / 8200 DF Rear Jack Assembly. Date: March 2014 Fig. Part no. Description 760032058 Rear Jack Bracket 600356134 Bolt, 1/2" X 5-1/2" GR.5 600382053 Lockwahser, 1/2" 600365009 Nut, 1/2" 601231223 Jack TWL 190 DL-B...
Hydraulic Tree Assembly Instructions: -Hardware included in bag 760033045. Fittings included in hydraulic kits. -Attach hydraulic hose tree to fold cylinder base weldment using hardware listed on next page. -Locate tree directly above the inner frame rail on the left mainframe. -It is recommended to install bulkhead fittings (included in hydraulic kit) one at a time from top down while routing hydraulic hoses.
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Parts list / 8200 DF Hydraulic Tree Assembly. Date: August 2014 Fig. Part no. Description 760032020 Fold Cylinder Base Mount Wdmt 760031115 Hyd Hose Tree 7600373129 U-Bolt, 3/8" x 3" x 2-3/4" 600382051 Lock Washer, 3/8" 600365008 Standard Nut, 3/8" 7600470474 #6 MJIC Bulkhead Tee 7600470475...
Lift Hydraulics Instructions: -Hardware included in bag 760033045 & 760033016 -Connect hydraulic fittings and hoses as shown in this schematic. Refer to Appendix A for de- tailed routing information. -Secure hoses with hold downs provided.
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Parts list / 8200 DF Lift Hydraulics. Date: April 2015 Fig. Part no. Description 7600470478 Hyd Hose - 3/8" x 1/2" MPT x #8 FJIC - 204" 76202277 Hyd Hose - 3/8" x 1/2" MPT x #8 FJIC - 336" 7600470479 Hyd Hose - 3/8"...
Fold Hydraulics Instructions: -Hardware included in bag 760033045 & 760033016 -Connect hydraulic fittings and hoses as shown in this schematic. Refer to Appendix A for de- tailed routing information. -Secure hoses with hold downs provided.
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Parts list / 8200 DF Fold Hydraulics. Date: April 2015 Fig. Part no. Description 7600470494 Hyd Hose - 1/4" x 1/2" MPT x #6 FJIC - 208" 7600470495 Hyd Hose - 1/4" x #6 FJIC x #6 FJIC - 128" 76202117 Hyd Hose - 1/4"...
Light Kit Assembly Instructions: -Connect electrical wiring from light kit as shown in the schematic below. Refer to Appendix A for detailed routing information. -Secure wiring with cable ties. 2-Pin Connector 3-Pin Connector 4-Pin Connector 4-Pin Connector 3-Pin Connector 2-Pin Connector...
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Parts list / 8200 DF Light Kit Assembly. Date: May 2015 Fig. Part no. Description 760033006 8200 Series Light Kit 760031240 Harness, 30' Lead w/7-Pole Ag Plug 760031241 Harness, 11' - Y, LH 760031242 Harness, 15' - Y, RH 760031243 Tail Light, Red 760031244 Warning Light, Amber...
Rear Hitch Assembly (Optional) Instructions: -Hardware included in bag 760033026 -Remove the two rear bolts connecting the center frame halves. -Attach the rear hitch weldment to the cultivator center frame using u-bolts provided. -Loosely attach the support arm and spacers to cultivator where the two bolts were removed. Use the u-bolts provided to attach the support arm to the rear hitch and tighten up all hardware.
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Parts list / 8200 DF Rear Hitch Assembly. Date: August 2014 Fig. Part no. Description 760032053 Rear Hitch Weldment 760032054 Support Arm Weldment 760031153 Telescoping Drawbar 1" 760031162 Support Arm Spacer 600373058 U-bolt, 5/8" X 4 X 5-1/2" 600373056 U-bolt, 5/8" X 3 X 5-1/2" 600356116 Bolt, 5/8"...
Rear Hitch Light Kit Extension (Optional) INSTALLING REAR HITCH LIGHT KIT EXTENSION - 760034006 -Requires Optional Rear Hitch 760034002 1. Attach coupler mount bracket using 3/8” x 1” bolts (3) and toplock nuts (4). 2. Run extension wiring harness (2) through cut out in left arm of rear hitch and down inside arm. Note: If installing optional hydraulic kit, run hoses and harness at same time.
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Parts list / 8200 Rear Hitch Light Kit Extension. Date: March 2014 Fig. Part no. Description 760031213 Bracket, 7 Pole Socket Mount 760031214 Harness, 8' Extension w/ 7 Pole Socket 600356020 Bolt, 3/8" x 1" GR. 5 600366028 Nut, Toplock, 3/8" 600356106 Bolt, 5/16"...
Assembly Completion After assembly is complete, charge the wheel lift cylinders with a tractor or hydraulic unit, fully extending and retracting the cylinders several times. Hold the hydraulic lever open at the end of the stroke to purge the air from the system. Fully extend the lift cylinders and install the transport safety locks onto the center lift cylinders.
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Appendix A Hydraulic Hose Routing Details Route hoses to single point Route hoses along hitch From To Rear Tractor Hydraulic Tree 3/8" Hoses on outside Route hoses along mainframe to hydraulic tree. Locate cross fittings behind front fold cylinder cross brace. 3/8"...
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Appendix A Route hoses from intermediate lift Allow enough slack in hoses to cylinders to outer wing lift cylinders reach outer wing pivot Route hoses from front "cross" fittings and rear hydraulic tree to inner fold cylinders Route hoses from inner fold cylinders to outer fold cylinders...
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Appendix A Safety Lighting Wire Routing Details Route light wiring from hitch to rear of machine following the hydraulic hoses. Route around fold cylinder mount and between rear fold stop plates Route wiring up light stands to lights as shown Rear View Left Side...
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