BMR SFU 0102 Manual

BMR SFU 0102 Manual

High frequency converters

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...when it comes to quality!
BMR GmbH

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Summary of Contents for BMR SFU 0102

  • Page 1 …when it comes to quality! BMR GmbH...
  • Page 2 SFU 0102/0202 Frequency Converter...
  • Page 3: Table Of Contents

    Control via LED Front Board Spindle Diagram Set Up on LED Front Panel Calibration and Configuration using Windows Software Errors, Trouble-Shooting 10 EMC (Electronic- Magnetic Compatibility) 11 Housing Variants 13 Our Quality Commitment …when it comes to quality! BMR GmbH...
  • Page 4: Introduction

    The SFU 0102/0202 - series frequency converter has been specially designed for use in these high frequency applications, offering excellent safety, performance and reliability, the result of years of experience in the design and construction of frequency converters, together with the use of the latest materials and the most reliable components.
  • Page 5: Description And Features

    2. Description and Features Operation of a.c. and bldc spindles The frequency converter SFU 0102/0202 allows output frequencies up to 200 Hz / 120,000Upm with 2-pole AC motors and 1000Hz/ 60,000Upm with Bloc-motors. Output power ( 250VA-0102 / 400VA-0202 ) The Kernel of the SFU-0302 is a Digital Signal Processor (DSP), which generates all output variables and captures signals.
  • Page 6: Block Diagram

    3. Block Diagram SFU 0102/0202 Frequency Converter...
  • Page 7: Technical Data

    (SSE) ca. 7 kg (19") ca. 8 kg Protection IP20 Operating conditions 5°C … 40°C / rel. humidity of air max. 85% CAUTION: To avoid severe motor / spindle damage, select correct motor / spindle characteristic! …when it comes to quality! BMR GmbH...
  • Page 8: Safety Precautions And Warnings

    Please ensure to have the proper characteristic selected, always! The operation of a spindle with a wrong characteristic may harm the spindle severely! Attention: In case of replacing the fuses, please ensure to use types only, which are mentioned in 'Technical Data'! SFU 0102/0202 Frequency Converter...
  • Page 9: Connections, Interfaces And Pinout

    Connections, Interfaces and Pinouts Operational parameters and outputs: The SFU 0102/0202 covers all current important operational parameters and operating data. Up to 6 digital outputs can be used for signalling and up to 1 analogue values can be output to the analogue outputs (0-10V).
  • Page 10 Spindle Phase 3 with 7-pin jack Amphenol C16 (Amphenol C16-1 / Binder 693) Description Pin Function Spindle Phase 1 PTC-Signal (Spindle temperature) Spindle Phase 2 Hall-Sensor-Signal Spindle Phase 3 SGND Signal- GND for PTC-Signal Protective Earth SFU 0102/0202 Frequency Converter...
  • Page 11: Mains Supply

    A wrong setup will cause immediate destructions of the device after power on Control cables, supply cables and motor cables have to be run separated from each other. Shielded cables are to be preferred. …when it comes to quality! BMR GmbH...
  • Page 12: Functions, Commissioning, Operation

    Important: For this setup "PIN 11-12 Start" has to be inactive! -> Please unclick this checkbox in the main window of SFU-Terminal The settings have to be downloaded into the converter with the button write data. SFU 0102/0202 Frequency Converter...
  • Page 13: Starting Und Stopping The Frequency Converter

    Windows platform. The level of control this provides is almost at machine-level, so that this option is more appropriate for error evaluation and special control features via PC. If you need to control the SFU 0102/0202 remotely, please contact BMR or your local distributor for assistance and the RS232 command-set.
  • Page 14: Remote Controlled Configuration Of Direction Of

    After an error flag has occurred, it have to be cleared by a Start/Stop sequence or a digital error reset with a digital input (in menu ‘digital inputs’ Error reset). 4 seconds after error reset, the device is ready for operation again. SFU 0102/0202 Frequency Converter...
  • Page 15: Control Via Led Front Board

    By pressing power switch „OFF“ there is no electronic slow down, but the spindle runs out by itself. Digital Display of Rotational Speed The digital display of rotational speed indicates the adjusted rotational speed by n x 1000 …when it comes to quality! BMR GmbH...
  • Page 16 I.e. after this time the converter automatically disconnects the spindle and the displays (2.2) and (2.3) are flashing. Another „power-up“ of the spindle can only follow if the display (2.2) disappears. The display (2.3) disappears if the spindle is „powered-up“ again. SFU 0102/0202 Frequency Converter...
  • Page 17 A list of commands is available seperately on request. If a Start is initiated by one of the above mentioned start operating modes, a subsequent stop is accepted in the same mode only. This is valid not for safety functions …when it comes to quality! BMR GmbH...
  • Page 18 This function is only possible, if the spindle-axle stands still. [display (3.4) flashes]. If you arrange or disable the signal during the spindle rotates, the direction or rotation will be changed after the next „standstill of spindle“. SFU 0102/0202 Frequency Converter...
  • Page 19 7 isn’t valid. A valid nr. is displayed as „07“ instead. When approximately for 5 sec no button is pressed, the converter leaves the menu and is doing a reset and the init routine like the switch-on procedure. …when it comes to quality! BMR GmbH...
  • Page 20 0102...0601 and also provides the possibility of user-friendly data display and calibration, implemented as follows: Start-up frequency converter and connect via RS232 interface. Start-up program SFUTerminal.exe The interface is then configured automatically. A connected frequency converter is detected and all data transfer parameters are synchronised. SFU 0102/0202 Frequency Converter...
  • Page 21: Errors, Trouble-Shooting

    Also the dig. input Start pin has to be activated in parallel. When the green "start" LED appears, it could be that the motor cable has been put out after the self-test procedure …when it comes to quality! BMR GmbH...
  • Page 22: Emc (Electronic- Magnetic Compatibility)

    Supply cables, motor cables and control cables must be completely isolated from each other. Where crossing cannot be avoided, cables should be laid at 90° to each other. The control cable should be laid as far away as possible from the load cable. SFU 0102/0202 Frequency Converter...
  • Page 23: Housing Variants

    11. Housing variants SFU 0102/0202 SSE with LED Panel 117.00 96.50 2 x 4 260.00 RPM x 1000 L a s t i n % 10 ... . 100 Spindel-Übertemperat ur START 360.00...
  • Page 24 SFU 0102/0202 (Desktop) with LED Panel or LCD Display 16 / 17 / 18 housing display for changer display for spindle power switch manufacturers emblem press button spindle "ON" display spindle "ON" press button spindle "OFF" display spindle "OFF" 10. load display (load of spindle as %) 11.
  • Page 25 SFU 0102/0202 as 19’’-Rack with LED Panel or LCD Display housing display for changer display for spindle power switch manufacturers emblem press button spindle "ON" display spindle "ON" press button spindle "OFF" display spindle "OFF" 10. load display (load of spindle as 11.
  • Page 26: Our Quality Commitment

    OUR QUALITY COMMITMENT 100% „Made in Germany“ 100% precision 100% reliability 100% support 100% flexibility Subject to technical alterations. June 2016 SFU 0102/0202 Frequency Converter...
  • Page 27 …when it comes to quality! BMR GmbH...
  • Page 28 SFU 0102/0202 Frequency Converter...

This manual is also suitable for:

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