Nokia RH-109 Service Manual

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Nokia Customer Care

Service Manual

RH-109 (Nokia 1606Arte; L3&4)

Mobile Terminal

Part No: (Issue 2)

COMPANY CONFIDENTIAL

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Troubleshooting

Summary of Contents for Nokia RH-109

Page 2 RH-109 Amendment Record Sheet Amendment Record Sheet Amendment No Date Inserted By Comments Issue 1 2008.05.13 Michelle Wang Initial draft Issue 2 2008.07.17 Michelle Wang Updated version Page ii COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 3 Nokia operates a policy of continuous development. Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice. Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental, consequential or indirect damages howsoever caused.
Page 4 WCDMA networks and cause problems to 3G cellular phone communication in a wide area. During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise GSM or WCDMA PA may be damaged. Page iv COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 5 Use only approved accessories and batteries. Do not connect incompatible products. CONNECTION TO OTHER DEVICES When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect incompatible products. Issue 1 COMPANY CONFIDENTIAL Page v Copyright © 2008 Nokia. All rights reserved.
Page 7 ESD protection ESD protection Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing the phone. Any product of which the covers are removed must be handled with ESD protection. The SIM card can be replaced without ESD protection if the product is otherwise ready for use.
Page 8 Batteries' performance is particularly limited in temperatures well below freezing. Do not dispose of batteries in a fire! Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste. Page viii COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 9 While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e-mail. Please state: Title of the Document + Issue Number/Date of publication...
Page 11 Nokia 1606Arte Service Manual Structure 1. General information 2. Service Devices and Service Concepts 3. BB Troubleshooting and Manual Tuning Guide 4. RF Troubleshooting 5. System Module Description Glossary Issue 1 COMPANY CONFIDENTIAL Page xi Copyright © 2008 Nokia. All rights reserved.
Page 15: Table Of Contents
Table of Contents Product selection…………………………………………………………………………………………………………………………………….…..1-5 Phone features……………………………………………………………………………………………………………………………….……….…..1-5 User interface and software features……………………………………………………………………………………………….……….…..1-6 Accessories……………………………………………………………………………………………….…………………………………………….…..1-6 Technical specifications……………………………….…………………………………………….…………………………………………….…..1-6 General specifications…………………………….…………………………………………….…………………………………………….…..1-6 Battery endurance…………………………………….………………………………………….…………………………………………….…..1-6 List of Figures Figure 1 RH-109 (Nokia 1606Arte) product picture…………………………………………………………………………………….…..1-5 Issue 1 COMPANY CONFIDENTIAL Page 1-3 Copyright © 2008 Nokia. All rights reserved.
Page 17: Product Selection
RH-109 General information Product selection Rh-109 (Nokia 1606) is a CDMA200 triple band phone, supporting CDMA2000 1Xrtt /Cell/PCS/AWS bands. Figure 1 RH-109 (Nokia 1606Arte) product picture Phone features Display and keypad features 1.77” 128x160 pixel, 262k true color internal display 0.97”...
Page 18: User Interface And Software Features
NMP Standby time BL-4B 700mAh Li-Ion battery Up to 3.5 hours 10 days Note: The variation in operation times will occur depending on network parameters, phone setting and usage. Page 1-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 22: Table Of Contents
POS (Point of Sale) flash concept…………………………………………………………………………...........2-6 SW download….………………………………………………………………………………………………...........2-7 Introduction……………………………………………..………………………………………………............2-7 Operation guide……………………...........................2-7 Single bundle download tool ............................2-7 Multi bundle download tool ............................2-8 Single download tool ..............................2-10 Died phone revive tool ...............................2-11 Issue 1 COMPANY CONFIDENTIAL Page 2-3 Copyright © 2008 Nokia. All rights reserved.
Page 24: Service Devices
Service Devices Product specific devices The table below gives a short overview of service tools that can be used for testing, error analysis and repair of product RH-109, refer to various concepts. MJ-199 Module Jig This device holds the PWB during testing. It has a serial port interface to connect to the service software.
Page 25: Service Concepts
POS (Point of Sale) flash concept Type Description Product specific tools BL-4B Battery Other tools PK-85 USB dongle PC with PST software Cables CA-101 USB connectivity cable Page 2-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 26: Introduction
Make sure the COM port number on the left-bottom un-edit field is the same as you see from device manager then clicking “FLASH” button to start downloading. Issue 1 COMPANY CONFIDENTIAL Page 2-7 Copyright © 2008 Nokia. All rights reserved.
Page 27: Multi Bundle Download Tool
COM port number field to make sure user want to programming the phone connected to this port. Click “FLASH” button to start downloading. Page 2-8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 28 It’s an option that formatting the phone file system without User Data Format EFS backup/restore during downloading. It’s an option that check connected battery level before starting downloading Check Battery images into phone to protect downloading procedure. Issue 1 COMPANY CONFIDENTIAL Page 2-9 Copyright © 2008 Nokia. All rights reserved.
Page 29: Single Download Tool
It’s an option that formatting the phone file system without User Data Format EFS backup/restore during downloading. It’s an option that check connected battery level before starting downloading Check Battery images into phone to protect downloading procedure. Page 2-10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 30: Died Phone Revive Tool
“Format EFS” selection button or not. It’s an option that check connected battery level before starting downloading Check Battery images into phone to protect downloading procedure. Issue 1 COMPANY CONFIDENTIAL Page 2-11 Copyright © 2008 Nokia. All rights reserved.
Page 34 Auto Booting…………………………………………………………………………………………………………………………..………..……3-28 Flashlight function…………………………………………………………………………………………….…….………………………..……3-29 List of Tables Table 1 Power-on circuit performance specifications……………………………….…….……………………………………..……3-14 List of Figures Figure 2 High-level power sequences timing diagram…………………………………………………………………………..……3-14 Figure 3 Backlight control table…………………………………………………………………………………………….……………..……3-16 Issue 1 COMPANY CONFIDENTIAL Page 3-3 Copyright © 2008 Nokia. All rights reserved.
Page 36: Placement-Main Top
RH-109 BB Troubleshooting and Manual Tuning Guide Placement - Main Top D800/D801 Keypad backlight J700 Mic Issue 1 COMPANY CONFIDENTIAL Page 3-5 Copyright © 2008 Nokia. All rights reserved.
Page 37: Placement-Sub
Placement - Sub SW201 Flash LED. MJ107 Speaker MQ201 Flash LED Control. MJ201 Hinge BTB MQ101 LCD BL Control. MJ102 Sub LCD MJ101 Main LCD MU106 receive Page 3-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 38: Circuit
QSC6055 interface poert QSC6055 interface poert Circuit–QSC6055 memory and LCD interface MCP memory (NAND 512M/DDR 512M) Memory EBI11 interface Memory and LCD EBI2 interface Memory and LCD EBI2 interface Issue 1 COMPANY CONFIDENTIAL Page 3-7 Copyright © 2008 Nokia. All rights reserved.
Page 39: Circuit-Qsc6055 Power Output
LDO and DC/DC converter input LDO and DC/DC converter output Circuit–QSC6055 charge Reverse protection Fuse Charging TR Micro-USB interface Battery FET OVP/OCP Battery Conn. BATT temperature detect Charging trace Page 3-8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 40: Circuit-Qsc6055 Peripheral Interface
RH-109 BB Troubleshooting and Manual Tuning Guide Circuit–QSC6055 peripheral interface 32.768kHz Vibrator interface Keypad B/L interface Keypad interface Issue 1 COMPANY CONFIDENTIAL Page 3-9 Copyright © 2008 Nokia. All rights reserved.
Page 41: Circuit-Acoustic Interface
RH-109 BB Troublesh0oting and Manual Tuning Guide EMI filter for LCD interface EMI filter for LCD interface Hall sensor Circuit–Acoustic interface Handset Headset Page 3-10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 42: Circuit-S/B Interface
RH-109 BB Troubleshooting and Manual Tuning Guide Circuit–S/B interface Sub LCM interface Main LCM interface WINTEK BLUECOM MERRY Flash LED Control Issue 1 COMPANY CONFIDENTIAL Page 3-11 Copyright © 2008 Nokia. All rights reserved.
Page 43: Trouble Shooting For Bb Part
-U100 (Fatal error displayed) •Memory Ctrl signal check •Memory Ctrl signal check Check U100 and U200 Check U100 and U200 (if possible) (if possible) -EBI1_MEM_CLK (R204) -EBI1_MEM_CLK (R204) -EBI1_MEM_CLK_N(R200) -EBI1_MEM_CLK_N(R200) Page 3-12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 45: Table 1 Power-On Circuit Performance Specifications
Regulator settling time 0.122 settle Last regulator on to PON_RESET_N = H reset1 PS_HOLD timeout pshold PON_RESET_N = L to first regulator off 6.67 reset0 Delay between regulator turn-offs Page 3-14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 46: Keypad Led
Press Any key Check VPH_PWR Path •VPH_PWR Check - R809, R810 check •KPD_DRV_N of D801 and D802 Check Check D801 ,D802 and U100 R809 R810 D801 D802 Issue 1 COMPANY CONFIDENTIAL Page 3-15 Copyright © 2008 Nokia. All rights reserved.
Page 47: Lcd Bl
Check MQ102 pin2/5 signal (refer to fig 1.) •BL control BJT function check -MR120 check -Check Hinge BTB contact -Hot bar soldering check •U100 check Figure 3 Backlight control table Page 3-16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 52 RH-109 BB Troubleshooting and Manual Tuning Guide U100 U100 R308 R308 R307 R307 VPH_PWR(C90) VPH_PWR(C90) R408 R408 MR115 MR114 ML101 ML102 Issue 1 COMPANY CONFIDENTIAL Page 3-21 Copyright © 2008 Nokia. All rights reserved.
Page 53: Headset
Check SEND_END_N •Send Key -L702, R713 : 1.8V to 0V •Button signal Check Issue -Headset and U100 J701 VR703 VR704 R712 L702 L701 L701 R711 R711 C701 C701 Page 3-22 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 54: Mic
•Mic Bias Check -MIC1N(R700) : 0.25V -U100 Check signal path -C703,R703,L716 -C705,R704,L717 •Mic input signal Check -F700 -J700 -U100 U100 C703 F700 R704 C705 L716 L717 R703 Issue 1 COMPANY CONFIDENTIAL Page 3-23 Copyright © 2008 Nokia. All rights reserved.
Page 57: Charging
Check Battery path Check -Q501 Gate low and soldering -J500 contact Check Battery ID Check -J500 BATT_ID voltage : about 1.5V for 68Kohm ID Value U100 Check Page 3-26 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 58 BB Troubleshooting and Manual Tuning Guide J500 BATT_ID VBAT F500 F500 D500 D500 J501 Pin 3 Pin 3 Pin 2 Pin 2 Pin 1 Pin 1 U501 Q500 R509 Q501 Issue 1 COMPANY CONFIDENTIAL Page 3-27 Copyright © 2008 Nokia. All rights reserved.
Page 60: Flashlight Function
Check -FLASH_LED_DRV: H •Flash LED Ctrl Check -MQ201 -MR202 Check •Hinge FPC Check -Hinge BTB contact -change Hinge FPC •U100 Check MQ201 MQ201 MR202 MR202 Pin1 Pin1 Issue 1 COMPANY CONFIDENTIAL Page 3-29 Copyright © 2008 Nokia. All rights reserved.
Page 64 Transmitter troubleshooting……………………..………………………...................4-13 General instructions for transmitter (TX) Troubleshooting..................4-13 troubleshooting...............................4-18 List of Figures Figure 4 RF key components…………………..………………………………………………..…………………………..……………………...4-7 Figure 5 Tuning concept with CMU200………………………………………………..………………………..…………….………………...4-8 Figure 6 Troubleshooting diagram: GPS……………..…….……………………………..……………...…………………………………..4-18 Issue 1 COMPANY CONFIDENTIAL Page 4-3 Copyright © 2008 Nokia. All rights reserved.
Page 66: Rf Self Tests In The Calibration And Test Tool
RF self tests in the calibration and test tool Context Always start the troubleshooting procedure by running the calibration and test tool. If a test fails, please follow the diagram below. Troubleshooting flow Issue 1 COMPANY CONFIDENTIAL Page 4-5 Copyright © 2008 Nokia. All rights reserved.
Page 67: General Rf Troubleshooting
Please refer to the list of Non replaceable RF components. Note: If the RF shielding can is removed (for measurement or repair), it must always be replaced with a new one. Page 4-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 69: Hardware Set Up
1. Set up the main board. The phone should be in FTM mode. 2. Check the following: Signal name Test point Voltage VREG_TCXO C1009 2.85V VPH_PWR C1204 3.8V VREG_RFRX1 C909 2.1V VREG_RFTX C902 2.1V VREG_RFRX2 C919 2.1V Page 4-8 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 70: Receiver Troubleshooting
Make the following settings in Qualcomm software and in the signal generator. Band 0 Band 1 Band 15 Setting Channel Signal generator to antenna connector 881.52 MHz 1960 MHz 2131.25 MHz Issue 1 COMPANY CONFIDENTIAL Page 4-9 Copyright © 2008 Nokia. All rights reserved.
Page 71: Cdma Rx Calibration Fails In The Vga Offset Troubleshooting
RF troubleshooting CDMA RX calibration fails in the VGA offset troubleshooting Cellular band Test configuration: Sector power: -50 dBm (CH384) SA setting: 881.52 MHz, SPAN (5 MHz) Page 4-10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 72 Re-Cal OK? (C1230/R1107) Normal Normal Normal IL < -4dB Rx SAW IL < -4dB Gain > 10dB SPDT(U1104) (F1101) In/Out Check In/Out Check (C1121/C1117) PCS Rx OK!!! (L1114/L1105) Issue 1 COMPANY CONFIDENTIAL Page 4-11 Copyright © 2008 Nokia. All rights reserved.
Page 73 Re-Cal OK? (C1230/R1107) Normal Normal Normal IL < -4dB Rx SAW IL < -4dB Gain > 10dB SPDT(U1104) (F1102) In/Out Check In/Out Check (C1121/C1123) AWS Rx OK!!! (L1115/C1122) Page 4-12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 74: Transmitter Troubleshooting
50 Ω load to the RF connector (antenna, RF-measurement equipment or at least a 2 W dummy load); otherwise the CDMA Power amplifier (PA) may be damaged. Issue 1 COMPANY CONFIDENTIAL Page 4-13 Copyright © 2008 Nokia. All rights reserved.
Page 75 RH-109 RF troubleshooting Cellular band Test configuration: PDM value: 65 (CH384) SA setting: 836.52 MHz, SPAN (5 MHz) PA gain control: 0_PA_high_gain Page 4-14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 76 RH-109 RF troubleshooting PCS band Test configuration: PDM value: 100 (CH600) SA setting: 1880 MHz, SPAN (5 MHz) PA gain control: 0_PA_high_gain Issue 1 COMPANY CONFIDENTIAL Page 4-15 Copyright © 2008 Nokia. All rights reserved.
Page 77 RH-109 RF troubleshooting AWS band Test configuration: PDM value: 100 (CH425) SA setting: 1731.25 MHz, SPAN (5 MHz) PA gain control: 0_PA_high_gain Page 4-16 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 78 RH-109 RF troubleshooting Coupler Test configuration: PDM value: MAX power for each band SA setting: 836.52/1880/1731.25 MHz, SPAN (5 MHz) PA gain control: 0_PA_high_gain Issue 1 COMPANY CONFIDENTIAL Page 4-17 Copyright © 2008 Nokia. All rights reserved.
Page 83 Table 2 Nominal voltages……………………………………………………………………………………….……………….…….………..5-10 List of Figures Figure 7 Main board, top side………………………………………………………………………………….…………….…….………….5-8 Figure 8 Battery pin order……………………………………………………………………………………….…………….…….………….5-9 Figure 9 Battery connector………………………………………………………………………………..…….…………….…….………….5-9 Figure 10 Audio block diagram………………..………………………………………………………………………………………………….5-11 Issue 1 COMPANY CONFIDENTIAL Page 5-3 Copyright © 2008 Nokia. All rights reserved.
Page 85: Introduction
QSC6055 System Module Description. UI flex Display Backlight μUSB Keys module Earpiece LEDs connector QSC6055 •CPU •Memories •PMIC •RF block •GPS BL-4B Flash Antenna Audio battery light module Issue 1 COMPANY CONFIDENTIAL Page 5-5 Copyright © 2008 Nokia. All rights reserved.
Page 86: The Phone System Block Diagram
HPH_OUT_L_P/N SP3T Coupler Duplexer 800 TX MIC2P Headset_MIC PCS TX Coupler Duplexer EARIOP/N Receiver 32R PCS_RX MICIP/ TX SAW Coupler Duplexer Microphone AWS_RX SPKR_OUT_P/N Speaker_R 8R PWR_DET Page 5-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 87: Phone Key Components And Placement
F1001 / F1002 U1001 switch Side key J800 / J801 RX Cell F1100 RX PCS F1101 Duplexer Cell F1201 Duplexer F1202 switch U1000 Duplexer F1204 Filter EMI/ESD F700 Issue 1 COMPANY CONFIDENTIAL Page 5-7 Copyright © 2008 Nokia. All rights reserved.
Page 89: Energy Management
This phone is charged through the µUSB interface only (there is no separated connector for a charger), Support two charging mode for normal USB charging and two approved NOKIA chargers(AC-6 and DC-6) charging, Charging is controlled by energy management, and external components are needed to protect the baseband module against EMC, reverse polarity and transient frequency deviation.
Page 90: Normal And Extreme Voltages
In this phone, support dual display for internal LCD TFT Transmissive1.77” and external LCD FSTN Transflective 0.97”, in the system, Display controller via EBI2 8bit data bus, display exclusive chip select pin to control the internal & external LCD. Page 5-10 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 91: Backlight And Illumination
1 EARPICE for handset 1 IHF (internal hands free) speaker ( integrate D class for speaker driver) 1 HPH for headset 1 LINE_OUT Figure 10 Audio block diagram Issue 1 COMPANY CONFIDENTIAL Page 5-11 Copyright © 2008 Nokia. All rights reserved.
Page 92: Rf Description
QSC6055 System Module Description QSC6055 SPDT AWS RX PCS RX 800 RX SPDT CDMA antenna Duplexer SPDT SP3T Duplexer Duplexer Page 5-12 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 93: Transmitter(Tx)
Duplexer PCS TX Duplexer Coupler AWS TX The QSC6055 performs gpsOne technology, and simultaneous- GPS architecture and Assisted- GPS and Standalone-GPS operating mode. QSC6055 GPS Antenna GPS_IN Issue 1 COMPANY CONFIDENTIAL Page 5-13 Copyright © 2008 Nokia. All rights reserved.
Page 94: Technical Specifications
Condensed or dripping water may cause intermittent malfunctions. Humidity and Water Protection against dripping water Resistance has to be implemented (enclosure) mechanics. Continuous dampness will cause permanent damage to the module. Page 5-14 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 98 Clock Timing Sleep and interrupt block of Tiku Continuous wave D/A-converter Digital-to-analogue converter Digital-to-analogue converter Digital Battery Interface DBus DSP controlled serial bus connected between UPP_WD2 and Helgo DCT-4 Digital Core Technology Issue 1 COMPANY CONFIDENTIAL Page Glossary-3 Copyright © 2008 Nokia. All rights reserved.
Page 99 High speed circuit switched data (data transmission connection faster than GSM) Hardware Input/Output IBAT Battery current Integrated circuit ICHAR Charger current Interface Integrated hands free IMEI International Mobile Equipment Identity Infrared IrDA Infrared Data Association Page Glossary-4 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 100 General Purpose IO (PIO), USARTS and Pulse Width Modulators PURX Power-up reset Printed Wiring Board Pulse width modulation RC-filter Resistance-Capacitance filter Radio Frequency PopPort™ Reduced function PopPort™ interface RFBUS Serial control Bus For RF Issue 1 COMPANY CONFIDENTIAL Page Glossary-5 Copyright © 2008 Nokia. All rights reserved.
Page 101 Communicator version of DCT4 system ASIC Universal Serial Bus VBAT Battery voltage VCHAR Charger voltage Voltage controlled oscillator VCTCXO Voltage Controlled Temperature Compensated Crystal Oscillator VCXO Voltage Controlled Crystal Oscillator Page Glossary-6 COMPANY CONFIDENTIAL Issue 1 Copyright © 2008 Nokia. All rights reserved.
Page 102 Wideband code division multiple access Watchdog WLAN Wireless local area network XHTML Extensible hypertext markup language Zocus Current sensor (used to monitor the current flow to and from the battery) Issue 1 COMPANY CONFIDENTIAL Page Glossary-7 Copyright © 2008 Nokia. All rights reserved.

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