Nokia 6230 Service Manual

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Page 1 Environmental characteristics • RoHS compliant (Restriction on Hazardous VGA camera 1.3 Megapixel camera Substances, 2002/95/EC) TFT display 128x128 TFT display 208x208 SERVICE MANUAL Service Level 1&2 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 2: Table Of Contents
ESD PROTECTION REQUIREMENTS............................23 CHANGE HISTORY Status Version No. Date Comments Draft 15.01.2004 Initial draft Approved 27.02.2004 Approval Approved 05.03.2004 Component disposal part modified Approved 24.01.2005 Nokia 6230i/RM-72 added Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 3: Introduction
1. INTRODUCTION The purpose of this document is to help Nokia service levels 1 and 2 workshop technicians to carry out service to Nokia products. This Service Manual is to be used only by authorized Nokia service suppliers, and the content of it confidential.
Page 4: General Repair Information
6. Common Softwares Service Bulletins etc,… Use General SB-217 as a reference or overview. Please also check Nokia Online (NOL) for latest news and files on a regular basis. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 5: Pathfinder For Workshop Staff
Videos – Disassembly/Assembly NOKIA Online Care Services Training Phone Models Level 1&2 e-learning courses offer a quick overview of the NOKIA phone and support for how to repair and use the phone: Overview & Guides Disassembly & Assembly Troubleshooting Basic information about the...
Page 6: Exploded View And Component Disposal
4. EXPLODED VIEW AND COMPONENT DISPOSAL Recommendation for the ecologically friendly disposal of components. Colorized components show the different categories. See corresponding ITEM/CIRCUIT REF in the Spare Parts Service Bulletins on NOL. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 7: Spare Parts List
Service Bulletins (spare parts, SWAP units and service tools) from NOL! This will ensure, that you are using up-to-date order codes only. Therefore Service Bulletins have to be checked from NOL on daily basis. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 8: Service Tools
Small and lightweight stereo headset for handsfree functionality and listening to FM radio. SRT-9 Camera removal tool for 6230 / RH-12. One side is for disassembly, the other side for assembly. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 9 It substitutes for the phone’s standard battery during the software update. Test Pins for Flash Adapter SF-7 RJ-9 Soldering Jig Lead-free Solder Wire Mandatory for lead-free products (Level 2 only). Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 10 Wetec tweezers 22 SA-ESD Wetec tweezers 13 SA-SMD ESD Wetec tweezers PSF SA-ESD Wetec ESD brush E1211 Kaiser Fototechnik airbrush 6315 Wetec dental tool DEM83266/0 Components Scissors 323-5732 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 11: Sw-Update
Now, push down the bottom side of the phone, do not Battery Connector side. use too much force. When removing the phone, always start from the Take away the unit now. bottom side of the unit. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 12: Disassembly Instructions
Unscrew the six Torx Plus size 6 screws. For assembly ® use the reverse order and a torque of 30Ncm. push it as shown in the picture. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 13 Engine Module during this procedure. …and the Engine Module. To prevent damages of spring contacts always use a C- Cover or soldering jig when removing VGA Camera. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 14 DC-Jack. Remove the Microphone. Now, take away the Vibra Motor… … and the Power Key. Volume Key can be taken away easily. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 15: Legend For Quick Trouble Shooter
Pads or contacts: Check optical and mechanical condition particularly regarding to corrosion. Clean with ESD brush only, if necessary. No more actions possible send product to the appropriate service partner with higher service level. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 16: Quick Trouble Shooter Part 1
PAGE 16 (23) Approved 3.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 24.01.2005 10. QUICK TROUBLE SHOOTER PART 1 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 17: Quick Trouble Shooter Part 2
PAGE 17 (23) Approved 3.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 24.01.2005 11. QUICK TROUBLE SHOOTER PART 2 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 18: Quick Trouble Shooter Part 3
PAGE 18 (23) Approved 3.0 ONNECTING EOPLE CMO Operations & Logistics WW Service Solutions & Development Bochum / Germany CONFIDENTIAL 24.01.2005 12. QUICK TROUBLE SHOOTER PART 3 Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 19: Camera Gonogo Test
Test was successful, if the Image appears on your Display. The camera is ok. Select Delete Select Yes Select EXIT for Home Menu If the test is failed see Quick Trouble Shooter. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 20: Bluetooth & Infrared Test
Search window appears, if all Bluetooth devices in range will be displayed, the test is successful! • Press red receiver button for Home Menu. Note: If the Bluetooth is activated, switch it of! Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 21: Gonogo Test
After the optical check a GoNoGo test has to be carried out if the unit has been unscrewed to guarantee the functionality of the phone. Please refer to the actual information on Nokia Online. When using delivered tester support files, take care of the right setup according to the tester type and product type.
Page 22: Forwarding Of Repairs
Add repair documentation e.g. filled-in service note into Fold the swap carton as shown in Spare Parts SB-004. the swap carton. There are two different sizes of swap cartons for common mobile phones. Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.
Page 23: Esd Protection Requirements
Grounded service equipment, i.e. soldering station Normal pressured air for cleaning modules/displays ESD clothes such as coat or frock The video covers general issues concerning Electro-Static Discharge (ESD) Service Manual 6230/i Level 1&2 Copyright © 2004-2005 Nokia Corporation. All rights reserved.

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