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SuperFlow® 350 Regulator
SF350-1
1.1 SuperFlow
& Exhaust System Post Dive
Cleaning & Sanitizing
SF350-1
1.1.1 Post Dive Disassembly
SF350-3
SF350-3
1.1.3 Post Dive Reassembly
SF350-4
1.1.4 Special Regulator Tools
for SuperFlow
SF350-4
SF350-4
1.2.1 General Regulator
Information
SF350-4
1.2.2 SuperFlow
Regulator Test for Correct
Adjustment, Fully Assembled
SF350-5
SuperFlow
Body Interior
SF350-6
1.2.4 SuperFlow
Regulator Bias Adjustment
Servicing, Demand Regulator
on the Helmet
SF350-8
SuperFlow
Adjustment System
1.1 SuperFlow
®
Exhaust System Post Dive Cleaning
& Sanitizing
Purpose
This procedure should be performed at comple-
tion of diving operations and/or whenever the
helmet is to be used by another diver.
Tools required:
• 1/4 inch Flat Blade Attachment on Torque
Screwdriver
• Small Phillips Screwdriver
© MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006
SuperFlow
Contents
350 Regulator
®
350
®
350 Demand
®
350 Demand
®
®
350 Demand
®
350 Regulator
®
350 Regulator &
SuperFlow® 350 Regulator & Exhaust System Post Dive Cleaning & Sanitizing
350 Regulator
®
SF350-8
SF350-8
SF350-9
Disassembly
SF350-11
350 Demand Regulator Parts
SF350-12
SF350-12
SF350-13
SF350-13
SF350-19
SF350-21
SF350-23
• Clean Wiping Rag
• Nylon Tooth Brush
• Spray Bottle with Mild Dish Soap Solution
• Spray Bottle with Antiseptic Cleaner
1.1.1 Post Dive Disassembly
1) Remove the demand regulator clamp by re-
moving the clamp screw. Lift off the regulator
cover and diaphragm.
350
®
350 Regulator
®
®
350 Demand
®
350 Regulator
1.7.2 SuperFlow
350
®
Regulator Steady Flows
When Pressured Up: Special
Tools Used (No P/N 525-620
KMDSI Tool Kit)
350
®
SF350-1
®
350
®
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Summary of Contents for Kirby Morgan SuperFlow 350 Regulator
-
Page 1: Table Of Contents
1) Remove the demand regulator clamp by re- moving the clamp screw. Lift off the regulator • 1/4 inch Flat Blade Attachment on Torque cover and diaphragm. Screwdriver • Small Phillips Screwdriver SF350-1 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... - Page 2 5) Using a small Phillips screwdriver, carefully remove the two clamps, screws & nuts then pull the whiskers away from the water dump body. SF350-2 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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Page 3: Sanitizing
5) Install the left and right whiskers then inspect solution and kept wet for at least ten minutes and install the tie wraps or whisker clamps. then thoroughly rinsed. SF350-3 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 4: Superflow Regulator
135 to 150 p.s.i.g. Five special tools, the inlet valve holder (P/N 525-616), the regulator adjustment wrench (P/N SF350-4 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 5: Inspection Of
APNDX-19 for correct torque using a torque screwdriver. 1) Remove the demand regulator clamp by re- NOTE: Older regulator clamps, when properly moving the clamp screw. SF350-5 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 6: 350 Regulator
® ADJUSTMENT SHAFT SPACER PISTON RETAINING PIN REGULATOR BODY SPACER LOCK NUT INLET VALVE COVER DIAPHRAGM INLET NIPPLE WASHER CLAMP ROLLER LEVER EXHAUST FLANGE EXHAUST VALVE SF350-6 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... - Page 7 Inspect the washer and o-ring. NOTE: Carefully inspect the adjustment shaft to Screw the regulator adjustment knob out for removal. ensure it is straight, Check for damaged threads. SF350-7 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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Page 8: Reassembly Of The
2) Remove the whiskers from the port retainer by removing the screws. Take care not to lose the 5) Screw the adjustment knob assembly clock- spacers, kidney plates or zinc anodes. SF350-8 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 9: Superflow
350 Regulator ® 5) The O-ring and washer will remain on the ad- Disassembly justment shaft. Tools required: 6) Tilt the regulator so that the spacer, spring SF350-9 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... - Page 10 LOCK NUT VALVE SEAT O-RING INLET NIPPLE SPACER ROLLER LEVER REGULATOR BODY WASHER JAM NUT SuperFlow 350 regulator body with roller lever assembly and inlet valve. ® SF350-10 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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Page 11: Inspection Of Superflow
Slight bends in the spokes may be removed by ADJUSTMENT KNOB Adjustment end of the SuperFlow 350 regulator. ® RETAINING PIN PACKING NUT O-RING WASHER SHAFT SPACER SPRING SET PISTON REGULATOR BODY SF350-11 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 12: Cleaning Superflow Regulator Parts
Once familiar with this procedure the task can be accomplished in about 10-15 minutes. The fol- SF350-12 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... -
Page 13: Cleaning Instructions
1) Install the exhaust flange, gasket, and screws onto the regulator body. Use Loctite 222 to se- ® cure the screws. Tighten the screws see "Torque Specs" on page APNDX-19 for correct torque. SF350-13 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... - Page 14 SF350-14 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 15 SF350-15 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 16 Hold the shaft and rotate the knob until the pin- onto the exhaust flange of the regulator. Rotate holes line up. Use the inlet valve holder - the “L” SF350-16 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 17 Place whisker clamps around the grooves on each of the two whiskers. Before doing the final tight- Pre-install the tie wrap. ening of the whisker clamps, make sure that the SF350-17 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 18 Slide the O-ring end of the bent tube as- sembly into the regulator inlet nipple until the Carefully tighten tie wrap. side block end is aligned with the threads for the SF350-18 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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Page 19: Regulator
If the free flow does not stop, the lock nut is too tight. If the roller lever is sloppy (loose) the lock nut is too loose. 5) Insert the inlet valve holding tool into the bal- SF350-19 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006... - Page 20 8) Depress the purge button in the center of the cover. NOTE: (Reference, instructions following) Before bending the lever, double check the adjustments. The lever rarely requires bending. Usually levers SF350-20 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 21 If this is the case, the nut must be loosened. • Small Flat Blade Screwdriver. • Small Jewelers Screwdriver or Metal Scribe. B) The washer was never removed from the SF350-21 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
- Page 22 If the regulator free flow does (3.0 mm) travel, the lever must be bent upward, not stop after this procedure, refer to regulator per "1.7.1 Tuning the SuperFlow 350 Regulator" ® SF350-22 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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Page 23: Superflow Regulator Exhaust Valve Replacement
SF350-23 © MMXIX Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 190625006...
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