1. Manuals
  2. Brands
  3. BENSHAW Manuals
  4. DC Drives
  5. PowerPro Micro Series
  6. Manual

BENSHAW PowerPro Micro Series Manual

General purpose drive
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
BENSHAW POWERPRO
™
MICRO — GENERAL
PURPOSE DRIVES
P OW E R P R O M I C R O 2 3 0 A N D 4 6 0
Manual Number: 890052-00-00

Advertisement

Table of Contents
loading

Related Manuals for BENSHAW PowerPro Micro Series

Summary of Contents for BENSHAW PowerPro Micro Series

  • Page 1 BENSHAW POWERPRO ™ MICRO — GENERAL PURPOSE DRIVES P OW E R P R O M I C R O 2 3 0 A N D 4 6 0 Manual Number: 890052-00-00...

  • Page 2: Preface

    PREFACE FIRST USE Thank you for purchasing the Benshaw PowerPro Micro General Purpose Drive. The ™ Read this manual carefully if you are using the Benshaw PowerPro Micro Drive series is a ™ Benshaw PowerPro Micro General Purpose ™ powerful general-purpose single-phase and Drive for the first time.

  • Page 3: Table Of Contents

    CONTENTS Preface ............................2 Revision History ........................... 2 Safety Information ........................4 1 Product Information ......................... 8 1.1 Nameplate and Designation Rule ..................8 1.2 General Specifications ......................9 1.3 Technical Specifications ..................... 10 1.4 Environment ........................11 1.5 EMC Filter ........................... 11 2 Mechanical Installation and Wiring ..................

  • Page 4: Safety Information

    3. Benshaw is not legally responsible for any personal safety accident or property losses • Do not store or transport the product caused by improper operation of this product.
  • Page 5 WARNING CAUTION • Be sure to use professional loading and • Product instalation, wiring, unloading equipment to move large or maintenance, inspection and heavy equipment and products. component replacement should only be performed by professionals trained • When moving the product by hand, in electrical equipment and having grip the product case tightly to avoid knowledge of electrical equipment.
  • Page 6 • It is prohibited to dismantle any device or parts of the equipment and product when the power is on; otherwise, there is danger of electric shock. benshaw.com...
  • Page 7 DURING SCRAPPING WARNING CAUTION • Follow the equipment maintenance and repair requirements for routine • Scrap the equipment and product and regular inspection and maintenance according to government regulations of the product and equipment, and and standards to avoid property loss maintain maintenance records.

  • Page 8: Product Information

    INPUT: Rated input PH AC 200-240V 18.0A 50Hz/60Hz Rated output OUTPUT: 3PH AC 0-240V 8.0A 0-500Hz 1.5kW S/N code S/N: Serial Number Benshaw Manufacturer MD200 -INT MD200 series AC Drive Version Mark Mark Built-in Braking Unit Mark Voltage Class...

  • Page 9: General Specifications

    1.2 GENERAL SPECIFICATIONS Voltage class 200 VAC to 240 VAC Model: RSI-PPMI-XXXX-2-1-B-IP20-IM 00H5 0001 0002 0003 Dimension(2) Height, Width, Depth [H]: 180 mm, [W]: 75 mm, [D]: 145 mm Φ5.0 Mounting Hole, [mm] Drive Input Rated Input voltage 1 PH, 200 VAC to 240 VAC , -15% to +10% Rated input current, [A] 11.0 18.0...

  • Page 10: Technical Specifications

    Achieve keyboard partial or full lock, define the function of some keys operation function selection to prevent misuse (format) Protection function Short circuit detection of electric motor, input and output phase loss protection, overcurrent protection, overvoltage protection, undervoltage protection, overheating protection, overload protection benshaw.com...

  • Page 11: Environment

    1.4 ENVIRONMENT Environment conditions Indoor, keep away from direct sunlight, no dust, corrosive gas, flammable gas, oil mist, water vapor, water or salt. Altitude Use below 1000 m. The drive power derates 1% at every 100 m altitude increase. The highest allowed attitude is 3000 m. Storage Temperature -20°C to +60°C Operating Temperature...
  • Page 12 RSI-PPMI-0003-4-3-B-IP20-IM RSI-PPMI-0005-4-3-B-IP20-IM 11.0 1.5.3 Input AC Reactor It is recommended to use an input line reactor with a Benshaw PowerPro ™ Micro General Purpose Drive for sizes above 2 HP to reduce the current harmonics. The minimum size of a single-phase AC reactor should be greater than 8 mH to meet the IEC 61000-3-12 standard.

  • Page 13: Mechanical Installation And Wiring

    2. MECHANICAL INSTALLATION AND WIRING 2.1 MECHANICAL INSTALLATION The AC drive must be installed in a noncombustible cabinet that provides effective electrical and mechanical protection for CE requirements. Installation must conform to local and regional laws and regulations, and to relevant IEC requirements. 2.1.1 Installation Environment Item Requirements...
  • Page 14 2.1.2 Cabinet Layout ≥10 ≥40 ≥100 ENTER MF.K STOP/RES ≥100 Unit: mm Vertical Installation ≥10 Installing a single drive ENTER MF.K STOP/RES Air guide plate ≥100 ENTER MF.K STOP/RES Unit: mm Installing drive side by side Installing one drive above another benshaw.com...
  • Page 15 2.1.3 Installation Method Bracket slot of guide rail Bracket slot of guide rail Tightening screw Note: Tighten all screws based on the specified tightening torque.

  • Page 16: Wiring

    For the DI terminals, low level is valid and valid level is < 5 V, input resistance is 3.6 K, DI1 to DI3 satisfies 100 Hz frequency input, and DI4 satisfies 20 kHz frequency input. The requirement for pulse duty cycle is 30% to 70%. benshaw.com...
  • Page 17 RSI-PPMI with no communication interface terminal wiring diagram Note: The wiring in dotted line frame is for single-phase drive Breaker Fuse Single-phase input Three-phase input External operating panel Forward run DIP Switch Default value 1: ON, 2: ON Forward jog functions DI 0V valid Fault reset...
  • Page 18 Common ground with 10 V 485+ RS485 positive Half-duplex RS485 communication, with the communication signal highest baud rate of 115200, can support up to 64 nodes. Note: 485 communication function 485- RS485 negative can only be used on standard RSI-PPMI models. communication signal benshaw.com...
  • Page 19 RSI-PPMI with no communication interface main control board terminals DIP switch Default value:1: ON, 2: OFF Current Matching RS485 input terminal resistor Not matching Voltage RS485 terminal input resistor 10V GND Terminal Terminal Name Function DI1-DI4 Digital input Multi-functional Low effective, valid level < 5 V, DI-DI3 is low speed input terminal DI, frequency <...

  • Page 20: Operating Panel

    Note: The functions of this key can be restricted by using function F7-02. Multifunction Perform a function switchover as defined by the setting of F7-01; for example, to quickly switch command source or direction. Menu mode Press to switch between menu modes as defined by the setting of FP-03. selection benshaw.com...
  • Page 21 Status Indicators There are four red LED status indicators at the top of the operating panel. Indicator Indication ON indicates the RUNNING status. FLASHING indicates power dip ride-through. OFF indicates the STOP status. REMOTE ON indicates under terminal control. FLASHING indicates under remote control. OFF indicates under operating panel control.

  • Page 22: Quick Setup

    20: Mechanical movement industry (conveying belt) 21: Inertia industry (fan) 22 to 500: Reserved 501: Restore user’s backup parameters NOTE: It is recommended to “Restore default settings” prior to commissioning the AC drive. CONTINUE Para. Parameter Name Default Commission benshaw.com...
  • Page 23 START Para. Parameter Name Default Commission Set motor parameters Motor Nameplate F1-01 Rated motor power model dependent Unit: kW F1-02 Rated motor voltage model dependent Unit: V F1-03 Rated motor current model dependent Unit: A F1-04 Rated motor frequency model dependent Unit: Hz F1-05 Rated motor speed...
  • Page 24 16: Terminal 1 for acceleration/deceleration time selection 18: Frequency reference setting channel switchover 19: UP and DOWN setting clear (terminal, operation panel) 20: Command source switchover 21: Acceleration/deceleration prohibited 22: PID disabled 23: PLC state reset CONTINUE Para. Parameter Name Default Commission benshaw.com...
  • Page 25 CONTINUE Para. Parameter Name Default Commission F4-00 DI1 function selection 30: Pulse input as frequency reference (valid only for DI4) 32: Immediate DC injection braking 33: External fault normally closed input 34: Frequency modification enabled 35: PID operation direction reverse 36: External stop 1 37: Command source switchover 2 38: PID integral disabled...
  • Page 26 1: Static S-curve acceleration/deceleration 2: Dynamic S-curve acceleration/deceleration Time proportion of S-curve 30.0 F6-08 at Accel. start 0.0% to (100.0% - F6-09) Time proportion of S-curve 30.0 F6-09 at Accel. end 0.0% to (100.0% - F6-08) CONTINUE Para. Parameter Name Default Commission benshaw.com...
  • Page 27 CONTINUE Para. Parameter Name Default Commission Set VF parameters F3-00 V/F curve selection 0: Linear V/F 1: Multi-point V/F F3-01 Torque boost 0.0 to 30.0%; F1-02 NOTE: If it is 0, then auto torque boost is activated, and it is recommended to use auto torque boost. Frequency limit F3-02 of torque boost...

  • Page 28: Parameter Table

    F0-15 Carrier frequency 0.8 to 12.0 kHz Model dependent 0xF00F/0x000F F0-16 Carrier frequency 0: Disabled 0xF010/0x0010 adjusted with 1: Enabled temperature F0-17 Acceleration time1 0.00 to 650.00s (F0-19=2) Model dependent 0xF011/0x0011 0.0 to 6500.0s (F0-19=1) 0 to 65000s (F0-19=0) benshaw.com...
  • Page 29 Para. No. Para. Name Setting Range Default Comms. Address F0-18 Deceleration time 1 0.00 to 650.00s (F0-19=2) Model dependent 0xF012/0x0012 0.0 to 6500.0s (F0-19=1) 0 to 65000s (F0-19=0) F0-19 Acceleration/deceleration 0: 1s 0xF012/0x0013 time unit 1: 0.1s 2: 0.01s F0-23 Retentive of digital 0: Not retentive 0xF017/0x0017...
  • Page 30 Torque feed-forward 20 to 100 0xF212/0x0212 gain F2-19 Torque feed-forward 10 to 200 0xF213/0x0213 filter time F2-21 Max. torque coefficient 50% to 200% 0xF215/0x0215 of field weakening area F2-22 Regenerative power 0.0%: no limit 0.0% 0xF216/0x0216 limit 0.1% to 200.0% benshaw.com...
  • Page 31 Para. No. Para. Name Setting Range Default Comms. Address Group F3: V/F Control Parameters F3-00 V/F curve setting 0: Linear V/F 0xF300/0x0300 1: Multi-point V/F 10: V/F complete separation 11: V/F half separation F3-01 Torque boost 0.0%: automatic boost 0.0% 0xF301/0x0301 0.1% to 30% F3-02...
  • Page 32 22: PID disabled 23: PLC state reset 30: Pulse input as frequency reference (On standard RSI-PPMI models, it is valid for DI4 terminal; on RSI-PPMI models with no communication interface, it is valid for DIO terminal) (Continued on following page) benshaw.com...
  • Page 33 Para. No. Para. Name Setting Range Default Comms. Address F4-02 DI3 function selection 32: Immediate DC injection 0xF402/0x0402 braking 33: External fault normally closed input 34: Frequency modification enabled 35: PID operation direction reverse F4-03 DI4 function selection 0xF403/0x0403 36: External stop 1 37: Command source switchover 2 38: PID integral disabled 39: Switchover between main...
  • Page 34 Setting selection when AI less than min. input 0: Corresponding percentage of min. input 1: 0.0% F4-35 DI1 delay 0.0 to 3600.0s 0.0s 0xF423/0x0423 F4-36 DI2 delay 0.0 to 3600.0s 0.0s 0xF424/0x0424 F4-37 DI3 delay 0.0 to 3600.0s 0.0s 0xF425/0x0425 benshaw.com...
  • Page 35 Para. No. Para. Name Setting Range Default Comms. Address F4-38 DI active mode 00000 0xF426/0x0426 selection 1 DI4 active mode: 0: High level active 1: Low level active DI3 active mode: 0: High level active 1: Low level active DI2 active mode: 0: High level active 1: Low level active DI1 active mode:...
  • Page 36 F6-14 DC injection braking 2 0.0 to 100.0s 0.0s 0xF60E/0x060E active time F6-21 Demagnetization time 0.00s to 5.00s 0.5s 0xF615/0x0615 F6-22 Min. output frequency 0.00 Hz to F6-11 0.00 Hz 0xF616/0x0616 F6-23 Reserved by manufacturer 1 to 100 0xF617/0x0617 benshaw.com...
  • Page 37 Para. Comms. Para. Name Setting Range Default Address Group F7: Keypad Operation and LED Display F7-00 LED default 0: Disabled 0xF700/0x0700 display check 1: Enabled F7-01 MF .K key 0: MF .K key disabled 0xF701/0x0701 function 1: Switchover from remote control (terminal selection or communication) to keypad control 2: Switchover between forward rotation...
  • Page 38 1: 1 decimal place 2: 2 decimal places Number of decimal places of U0-14 0: 0 decimal place 1: 1 decimal place 2: 2 decimal places 3: 3 decimal places F7-13 Accumulative 0 to 65535 h 0xF70D/0x070D power-on time benshaw.com...
  • Page 39 Para. Para. Name Setting Range Default Comms. Address F7-14 Accumulative power 0 to 65535 kWh 0xF70E/0x070E consumption Group F8: Auxiliary Functions F8-00 Jog frequency reference 0.00 Hz to max. frequency 2.00 Hz 0xF800/0x0800 F8-01 Jog acceleration time 0.0 to 6500.0s 20.0s 0xF801/0x0801 F8-02...
  • Page 40 Auto reset times 0 to 20 0xF909/0x0909 F9-10 Selection of DO action during 0: Not act 0xF90A/0x090A auto reset 1: Act F9-11 Delay of auto reset 0.1s to 100.0s 1.0s 0xF90B/0x090B F9-13 Output phase loss protection 0: Disabled 0xF90D/0x090D 1: Enabled benshaw.com...
  • Page 41 Para. No. Para. Name Setting Range Default Comms. Address F9-14 1st fault type 0: No fault 0xF90E/0x090E 1: Reserved 2: Overcurrent during acceleration 3: Overcurrent during deceleration 4: Overcurrent at constant speed 5: Overvoltage during acceleration 6: Overvoltage during deceleration 7: Overvoltage at constant speed 8: Pre-charge resistor overloaded 9: Undervoltage...
  • Page 42 Restart mode after fault reset 0: Normal 0xF94A/0x094A 1: Catching a spinning motor Group FA: PID Function FA-00 PID reference setting channel 0: Set by FA-01 0xFA00/0x0A00 1: AI 2: External operating panel potentiometer 4: Pulse reference (DI4) 5: Via communication 6: Multi-reference benshaw.com...
  • Page 43 Para. No. Para. Name Setting Range Default Comms. Address FA-01 PID digital setting 0.0% to 100.0% 50.0% 0xFA01/0x0A01 FA-02 PID feedback setting 0: AI 0xFA02/0x0A02 channel 1: External operating panel potentiometer 3: AI - external operating panel potentiometer 4: PULSE reference (DI4) 5: Via communication 6: AI + external operating panel potentiometer...
  • Page 44 Reference6 -100.0% to 100.0% 0.0% 0xFC06/0x0C06 FC-07 Reference7 -100.0% to 100.0% 0.0% 0xFC07/0x0C07 FC-16 Simple PLC running 0: Stop after running one cycle 0xFC10/0x0C10 mode 1: Keep final values after running one cycle 2: Repeat after running one cycle benshaw.com...
  • Page 45 Para. No. Para. Name Setting Range Default Comms. Address FC-17 Simple PLC retentive 00 to 11 0xFC11/0x0C11 selection Retentive selection at power down 0: Not retentive 1: Retentive Retentive selection at stop 0: Not retentive 1: Retentive FC-18 Running time of simple 0.0s (h) to 6500.0s (h) 0.0s (h) 0xFC12/0x0C12...
  • Page 46 Fd-05 ModBus protocol 0: Non-standard ModBus protocol 0xFD05/0x0D05 selection and 1: Standard ModBus protocol PROFIBUS-DP data frame Fd-06 Current resolution read 0: 0.01 A 0xFD06/0x0D06 by communication 1: 0.1 A Fd-07 PC software selection 0: Disabled 0xFD07/0x0D07 1: Enabled benshaw.com...
  • Page 47 Para. No. Para. Name Setting Range Default Comms. Address Group FE: User-defined Parameters FE-00 User-defined parameter 0 F0.00 to FP .xx F0.00 0xFE00/0x0E00 A0.00 to Ax.xx FE-01 User-defined parameter 1 F0.00 0xFE01/0x0E01 U0.00 to U0.xx FE-02 User-defined parameter 2 F0.00 0xFE02/0x0E02 FE-03 User-defined parameter 3...
  • Page 48 1: Setting valid or not A1-06 Selection of VDI 00000 to 11111 00000 0xA106/0x4106 active state VDI5: 0: Inactive 1: Active VDI4: 0: Inactive 1: Active VDI3: 0: Inactive 1: Active VDI2: 0: Inactive 1: Active VDI1: 0: Inactive 1: Active benshaw.com...
  • Page 49 Para. No. Para. Name Setting Range Default Comms. Address A1-07 Function selection Same as F4-00 0xA107/0x4107 for AI used as DI A1-10 Active state selection 0xA10A/0x410A for AI used as DI 0: High level valid 1: Low level valid A1-11 VDO1 function 0: Connected with DIx internally 0xA10B/0x410B...
  • Page 50 2.000 V 0xAE0C/0x4E0C AE-13 AO1 measured voltage 1 0.500 to 4.000 V 2.000 V 0xAE0D/0x4E0D AE-14 AO1 ideal voltage 2 6.000 to 9.999 V 8.000 V 0xAE0E/0x4E0E AE-15 AO1 measured voltage 2 6.000 to 9.999 V 8.000 V 0xAE0E/0x4E0E benshaw.com...

  • Page 51: Monitoring Parameters

    5.3 MONITORING PARAMETERS Para. No Para. Name Comms. Address Group U0: Monitoring Parameters U0-00 Running frequency 0x7000 U0-01 Frequency reference 0x7001 U0-02 Bus voltage 0x7002 U0-03 Output voltage 0x7003 U0-04 Output current 0x7004 U0-05 Output power 0x7005 U0-06 Output torque 0x7006 U0-07 DI state...

  • Page 52: Troubleshooting

    Decrease F6-13, ranging 0 to 100% Slip Too short DC injection active Increase F6-14,ranging 0 to 100s time at stop Too weak DC injection at stop Increase F6-13, ranging 0 to 100% Braking device applies too late Check the timing of braking device benshaw.com...

  • Page 53: Fault Codes And Troubleshooting

    6.2 FAULT CODES AND TROUBLESHOOTING Display Fault Name Possible Causes Solutions Overcurrent during Ground fault or short circuit exists Check whether short circuit occurs acceleration in the output circuit. on motor, motor cable or contactor. Acceleration time is too short. Increase acceleration time.
  • Page 54 Input phase loss Three phase input is abnormal. Eliminate faults in external circuitry. Drive board is abnormal. Eliminate faults in external circuitry. Lightning protection board is abnormal. Contact the agent or Benshaw. Control board is abnormal. Contact the agent or Benshaw. Output phase Motor winding is damaged.
  • Page 55 Replace the AC drive. The AC drive Motor parameters are set improperly. Set motor parameters or perform motor detects overcurrent auto-tuning again. and overvoltage Acceleration/deceleration time is improper. Set proper acceleration/deceleration time. frequently. Load fluctuates. Contact the agent or Benshaw.
  • Page 56 BENSHAW, Inc. 615 Alpha Drive Pittsburgh, PA 15238 Phone: 412.968.0100 Fax: 412.968.5415 BENSHAW Canada 550 Bright Street East Listowel, Ontario N4W 3W3 Phone: 519.291.5112 Fax: 519.291.2595 Specifications are subject to change without notice. ©2019 Benshaw Inc. 890052-00-00 Printed in the USA...

This manual is also suitable for:

Rsi-ppmi-00h5-2-1-b-ip20-imRsi-ppmi-0001-2-1-b-ip20-imRsi-ppmi-0002-2-1-b-ip20-imRsi-ppmi-0003-2-1-b-ip20-imRsi-ppmi-00h5-4-3-b-ip20-imRsi-ppmi-0001-4-3-b-ip20-im ... Show all

Table of Contents