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Troubleshooting
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Summary of Contents for Parker SMOG-HOG PSG
- Page 1 SMOG-HOG Electrostatic Air Cleaner ® Owner’s Manual Model PSG...
- Page 2 For quick future reference, fill in the unit information in the spaces below. Should you need assistance, call the Parker customer ser- vice number shown below. To expedite your service, have the following information avail- able when contacting Parker.
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Page 3: Table Of Contents
Table of Contents Page Safety Precautions ....................iv 1. Introduction......................1 Description of Operation ................1 System Definitions ..................1 Unit Nomenclature ..................1 Description of Components ............... 1 1.4.1 Power Packs ................. 1 1.4.2 Unicell Ionizer Section ..............2 1.4.3 Unicell Collector Cell Section ............2 1.4.4 Filters ..................... - Page 4 4.1.10 Odor Control ................11 4.1.11 In-Place Cleaning ................. 12 4.1.12 Placing PSG On Line ..............12 4.1.13 Parker On Site Start Up Visit ............12 5. Maintenance......................12 Recommended Maintenance ..............12 5.1.1 Check Power Pack Enclosure Indicator Light(s) ......12 5.1.2 Unicell(s) Weekly Visual Inspection ..........
- Page 5 Page 9. Part Replacement Procedures and Adjustments ..........15 Ionizer Wire Replacement ................. 15 Door Feed Through Insulator Replacement ..........15 Indicator Light Replacement ..............15 Component Access Door Gasket Replacement ........15 Power Pack Enclosure Push Rod Adjustment .......... 16 Blower Lubrication ...................
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Page 6: Safety Precautions
SAFETY PRECAUTIONS We have provided many important safety messages in this manual on your Smog-Hog PSG. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others. All safety messages will follow the safety alert symbol and the word “DANGER”... - Page 7 Parker equipment should be by a licensed contractor that is also experienced in potential fire and explosion hazards and adheres to related local, state and federal codes, standards, laws and regulations. Parker is not an expert nor certified design consultant in relation to spark, fire or explosion mitigation including but not limited to detection, mitigation, suppression and isolation pf combustible dusts and materials.
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Page 8: Introduction
Parker. Reading this manual is collecting components face the operator as air flows from left to important to the successful installation and operation. -
Page 9: Unicell Ionizer Section
Face & Overhead Wash Headers Outlet Odor Plenum Unicells Control System Inlet Blower Plenum Main Electrical Structural Panel Steel Skid Baffle Filters Power Pack Enclosures with Indicator Lights Wash Water Supply Pipe Connection Figure 2 PSG SERIES SYSTEM 1.4.2 Unicell Ionizer Section Each pack supplies power to a discrete module of unicells with Each unicell supports ten (10) 10 mil tungsten steel ionizer wires a dedicated, externally mounted indicator light that illuminates to... -
Page 10: Filters
Unit electrical panels provide the necessary electrical interlocks and controls for the PSG. If electrical control 2.3.4 Ducting panels supplied by others are not per Parker specifica- Quality ducting is important system performance. Sealed connec- tions the PSG is operating in an UNSAFE mode, voiding tions prevent air and liquid leakage during operation. -
Page 11: Installation
Be sure to inspect such items before mark- ing and storing. Open all cartons. Notify the trucking company and Parker immediately if cartons or any other shipping list items are missing. Handling SMOG-HOG skidded systems and subassem- blies are usually shipped to the job site on flatbed trailers. -
Page 12: Unit Storage/Delay To System Installation
For the PSG to operate at peak efficiency, certain pre-conditioning more), protect system components as follows: equipment may be required. When supplied by Parker, this equip- 1. Store in a cool, dry location. Do not disassemble. Do not re- ment should be installed per unit System Layout Drawing and unit move components. - Page 13 ENCOMPASSING DESIGN. APPROPRIATE DESIGN CRITERIA AS PROVIDED BY A PLUMBING/MECHANICAL CONTRACTOR SHOULD BE UTILIZED TO ENSURE PROPER CONTROL OF DRAINAGE EFFLUENT FROM THE SMOG HOG SYSTEM. PARKER ACCEPTS NO RESPONSIBILITY FOR THE PLUMBING DESIGN OR INSTALLATION. Figure 5 Drain Trap...
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Page 14: Electrical Field Wire Installation
PSG system, indicating the er pack circuit to the Smog-Hog PSG and the system operational status of the In Place Cleaning System, (from BMS to exhaust blower. - Page 15 Figure 6 Unicell Electrical Alignment and Parts List REPLACEMENT PARTS QUANTITY ITEM NO. PART NO. DESCRIPTIONS REQUIRED 02-1921 UNICELL ASSEMBLY 36-0068 IONIZER CONTACT SPRING 30-0452 CONTACT WELD NUT 18-0674 IONIZER SUPPORT BAR (TOP) 18-0670 IONIZER SUPPORT BAR (BOTTOM) 02-0749 IONIZER/CELL FEED THRU INSULATOR ASSEMBLIES 37-0026 INSULATOR ONLY...
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Page 16: Operation
6. Note directional arrow located on the blower housing. pulley set may be required to reduce the blower rpm and amperage. The blower can be supplied either by Parker or by others. A blower WARNING curve can be requested through the blower manufacturer with the serial number. -
Page 17: Adjustable Motor Variable Pulley
Check operation of each amber light by placing the power pack Improper blower speeds adversely affect system toggle switch in the off position, one at time, amber light should performance. Contact Parker before adjusting motor be flashing corresponding to module identification on remote variable pulley settings. -
Page 18: Odor Control
During normal operation, with unicells in place, the component door (10) and the power pack door closed (3), the push rod (5) is in contact with unicell endplate (6). Push rod extension (1) is in contact with the ground bar (2) and bends to contact the limit switch (4). -
Page 19: In-Place Cleaning
4.1.13 Parker On Site Start Up condition of the contact spring (distorted? bent? missing?) cell The PSG system may include on site start up by a Parker contact screw (missing?), cell plates (bent? warped?) should be Field Service Technician. Usually this is listed on the order parallel and straight, repair or replace. -
Page 20: Perform An In-Place Cleaning Wash Cycle
The “Detergent Frequency Selection” can be increased up to everyday. The auto wash cycle is initiated by a Parker time clock, with the wash cycle sequencing, wash cycle times, and detergent frequency through the unit’s PLC. A... -
Page 21: Rinse Procedure
6.6 Rinse Procedure Cleaned components should be rinsed off quickly and thoroughly 8. Appearance Of Components to remove remaining contaminants. If the components appear After Cleaning to be clean, some detergent residue may remain. This should be removed because the residue may contribute to voltage Components should have a clean, not necessarily “new,”... -
Page 22: Part Replacement Procedures And Adjustments
3. Leakage from some other source. Unicell components should be removed and replaced with great care to preserve gasket Figure 14 integrity. Should damaged gasket require replacement, Ionizer Wire Installation contact Parker for the correct gasket material, BUNA-N (42- 0168) or EPDM (42-1503). Parker INLET PLENUM MODULE ODOR... -
Page 23: Power Pack Enclosure Push Rod Adjustment
9.5 Power Pack Enclosure Push Rod Adjustment Tools required: • 6” adjustable or 5/16” open-end Wrench. Refer to Figure 9. 1. Close module door (10) with unicells installed. 2. Open power pack enclosure lid cover (3). 3. Loosen 5/16” hex jam nut (9), then back off push rod extension (1) to end of threads. -
Page 24: Tools Required
If the indicator light(s) are illuminated and the unit is moving air but efficiency is below normal (unicells not dirty, • *One power pack (Parker Part Number 21-1216) smoke discharging from the exhaust blower) check for properly •... -
Page 25: Step 1 Checking The Power Pack
10.4 STEP 1 — Checking the Power Pack Verify the interlock switch operation (120 VAC) to the power pack enclosure (measure voltage to the primary side of the interlock Indicator light is flashing or not illuminated switch and engage interlock switch before measuring voltage to The toggle switch should be placed in the off position to the secondary side. -
Page 26: Step 2 Checking The Unicell Components
(replace insulator) • Warped cell plate (s) which could be due to high duct operating temperature, consult Parker. • Ionizer wires not “taut” contacting the ground plates. • Carbon tracking to the cell high voltage feed through insulator and •... -
Page 27: High Voltage Probe Measurements
• Unicell is structurally weak, loose steel rivets, deterioration 10.7 Bench Test Procedure to cell plate spacers or paper thin cell plates due to utilizing the improper detergent. CAUTION Parts should be replaced as required. Sometimes a flashing indicator light will clear itself by removing RISK OF ELECTRICAL SHOCK. - Page 28 Refer to “Ionizer Conditions Causing Failure” in Section 10.5. Ionizer may not be within high voltage specifications, even though manually cleaned, due to the service “age” of the unicell. The unicell should be replaced. Parts or unicell should be replaced as required. Testing Collector Cell 1.
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Page 29: Troubleshooting Guide
Power pack enclosure(s) push rod Refer to Section 9.5. assembly is not properly adjusted. Fuses have failed to the power pack Replace fuses. circuit. Air volume (ACFM) is not within Measure air volume, call Parker Customer specifications. Service for specifications. -
Page 30: Ordering Parts
11.3 Freight Cost Freight cost on returned parts must be prepaid by the sender. Freight cost on parts shipped from Parker is prepaid by Parker and added to the cost of the parts. -
Page 31: Power Pack Enclosure Assembly
12. Power Pack Enclosure Assembly 12 13 10 11 32 33 POWER PACK ENCLOSURE ILLUSTRATION... -
Page 32: Power Pack Enclosure Assembly Parts List
12.1 Power Pack Enclosure Assembly Parts List ITEM NO. PART NO. DESCRIPTION QUANTITY REQUIRED 20-1396 Power Pack Enclosure 21-1216 Power Pack 02-1651 Shorting Out Assembly 42-10063-0001 Gasket For Lid Cover 20-2835 Terminal Block 10-11034-0002 Terminal Bracket 41-2435-5 Terminal Label 30-0121 Screw RD HD ½”... -
Page 33: Fdny Coa #5585 Conditions Of Approval
FDNY COA #5585 CONDITIONS of APPROVAL 1. Prior to installation of the PSG electrostatic air cleaner, plans must be filed with and accepted by New York City Department of Building (DOB). Additionally, a copy of DOB docketed plans shall be transmitted to the Fire Department for review and approval. 2.... -
Page 34: Equipment Warranty
MCB, PNP, SDC, SFC, and SHM series will be free from defects in materials and workmanship for ten (10) years from the date of shipment from Parker. Subject to the terms and conditions hereof, warrants to the original... - Page 35 On claims that require repaired parts return, the claim will be processed after the part has been evaluated by the Parker IGFG Quality Department for verification of failure mode. The claims will be paid in the form of a credit to the customer’s account.
- Page 36 310 637 3400 +44 (0) 191 410 5121 +27 11 9610700 www.parker.com/watermakers www.parker.com/processfiltration www.parker.com/africa © 2020 Parker Hannifin Corporation. Product names are trademarks or registered trademarks of their respective companies IOM_PKR_PSG_2020 P/N: 44-1083 Parker Hannifin Corporation Industrial Gas Filtration and Generation Division...
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