Datsun 1000 Workshop Manual page 55

4 Release the
lock
nuts at
the upper end of the outer
cable and withdraw the cable
assembly
5
Inspect
the inner and ooter
cable for fr
aying
and
external
damage
6
Replace
worn or
damaged components
where
necessary
Clutch
9
Installation is the
reverse
procedure
to
that of removal
with attention to
the
following
Instal the control
cable
with
the
grease
nipple
uppeqnost to
facilitate lubrication and
lubricate
the
cable
Adjust
the clutch release lever free travel and
pedal
height
to specifications
as
detailed in this section
HYDRAULIC
CLUTCH
8 AD JlJSTMENTS
To
Adjust
Pedal
Height
Pedal
height adjustment
is carried
out in two
stages
1
Check
the
pedal height by measuring
in
a
straight
line
with
a
steel
rule the
distance
from
he
floor to
the
top
of the
pedal pad
The
correct measurement
shoold be 143 5
mm
5 65
in
If
adjustment
is necessary back off the
pedal stop
loosen the two bolts attaching the
master
cylinder
to the
fire wall
and add
or remove
adjusting
shims
as
required to
obtain the
correct pedal height
Ensure
that the
upper
and
lower adjusting shims
are
of
equal
thickness and that the two
bolts attaching
the
master
cylinder
to the fire wall have been secured
on
completion
of
this
adjustment
2
Measure the distance between
the
floor
and the
top
of the
pedal pad
and
adjust
the
pedal
stop so
that the
pedal
pad height is 141 5
mm
5 57 in
Tighten
the
pedal stop
lock
not
and recheck the
measurements
To
Adjust
Withdrawal
Lever Free Travel
1
Raise
the front
of the vehicle and
sopport on
stands
or support
the
complete
vehicle
on a
hoist
2
Apply clutch pedal
and
allow
to return to the
off
position
3 Check the
adjustment by measuring
the free travel
of the
lever from
the
full off position and the position
when
the thrust
bearing
contacts the clutch
diaphragm
fingers
4
If
adjustment
is
required
slacken the lock
nut
on
the
slave cylinder push
rod
and
turn
the
adjustment
nut to
achieve the specified
free travel of the withdrawal lever See
Specification section
5 Hold the
adjusting nut
and
push
rod
and
tighten
the
lock
nut
Recheck the free
travel
PEDAL AND
CONTROL
CABLE
To Adjust
1000 Series
Pedal
height adjostment
is obtained
by adjusting
the
pedal stop
i
Check the
pedal height by measuring
in
a
straight
line with
a
steel rule the distance from the floor
to
the top
Clutch Release Mechanism
Cable
Operated
1200 Models
of the
pedal pad The
correct measurement should be 144 5
mm
5728 in
If
adjustment
is necessary back off the pedal stop lock
nut and adjust
the
stop
to
obtain the
correct
pedal height
Tighten
the lock
nut
and recheck the
pedal pad height
2
Working
at
the
lower
end
of
the cable release the
lock
nut
on
the
adjusting
bolt and
measuring
the distance
between the lower face of the release shaft lever and the
under side
of the
cablc
lower
support
bracket The
correct
measorement between the two faces is 124
mm
4 881 in
with the release
shaft free
travel
reading
1 5 2 0
mm
0 059
0 0 78
in
Tighten
the lock nut and recheck both
measurements
To
Adjust
I 200 Series
Pedal height adjustment
is
carried out
in two
stages
I
Check the
pedal pad height by measuring
in
a
straight
line
with
a
steel
rule the
distance
from
the floor
to
the
top of
the
pedal pad
The
correct
measurement
should
be
from 139
5
to
143 5
mm
5 4 9 5
65
in
Shoold
pedal height adjustment
be
necessary
back off
the
pedal
stop
lock
nut
and adjust the pedal
stop
to obtain
the correct
pedal height
55