Datsun 1000 Workshop Manual page 162

I
1
Electrical
System
16
Showing
Method of Measuring
Protruding length
of Plunger from Solenoid Face
to
Adjusting Nut
tolerances
Replace
the armature
if
it is not
within
Specifications
II Check
the drive assembly
clutch
pinion
teeth for
wear
scoring
or
chipping
A
clutch in
good condition
should take up the drive in
one
direction only
lt
should
rotate
easily
and smoothly in
the
non
drive direction and
the assembly should
move
smoothly along
the armature
helical
splines
NOTE Do not wash the drive
assembly
or
clutch in solvent
as
this will
destroy
the
clutch
lubricant and
cause
early
failure of
the unit
12 To
replace
the thrust
plate
and
spring
remove
the
circlip
from the sleeve while
compressing
the
spring
with
the thrust plate
13
Check the
ring
gear for
chipped
worn
and
or
bent
teeth replace
as
necessary
TO ASSEMBLE
I
Lubricate the drive assembly
on
the
armature
shaft
splines armature
shaft bushes and solenoid switch moving
stud with
a
light coating
ofmulti
purpose grease
2
Instal
the centre
bracket to
the armature shaft
3 Assemble the clutch and
pinion to
the
shaft fit the
collar
with the cup away
from
the
pinion
fit the
circlip
and
stake
in position
and fit the collar
over
the
circlip
4
Check
the
protruding length
of the
plunger
adjusting
nut by pressing the solenoid plunger against
a
fiat
surface
to
completely depress
the
plunger
measure
the
distance from the face of
the
solenoid
to the
face of the flat
surface
adjust
the
adjusting nut to give
the
correct
measurement Refer
Specifications
5
Assemble
the armature
start
r
clutch
pinion
lever
and
cen
tre bracket
to
the drive
end
bracket
NOTE Make
sure
the thrust
washer
assgmbly
and the lever
are correc
tly
meshed
6 Instal
the armature
and
drive end
bracket assembly
to
the
yoke
7
Instal
the commutator end thrust
washers to the
armature
shaft
8 Instal the brush plate bracket
and
through
bolts
9
Tighten
the
through bolts and check the
armature
end float
Refer
Specifications adjust
with
shiIns at
corrmutatoT
end
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