Separate Excitation - Kohler 7.5EOR Service

7.3 Separate Excitation

Separately exciting the generator can determine the
presence of an inoperative voltage regulator or whether
a running fault exists in the rotor and/or stator.
generator component that appears functional while
static (stationary) may exhibit a running open or short
circuit while dynamic (moving).
acting on the windings during rotation or insulation
breakdown as temperatures increase can cause short
circuits.
Excitation Procedure:
1. Disconnect all of the leads from the voltage
regulator.
2. Disconnect the P6 (F1, F2) connector.
3. Connect a separate excitation circuit as shown in
Figure 7-2 or Figure 7-3. Connect an ammeter and
a 10-amp fuse in series with F1. Note and record
the ammeter reading.
4. Divide the battery voltage by the specified rotor
(brushed units) or exciter field resistance (cold) to
determine the exciter current.
resistor leads and determine the exciter current
value using an ohmmeter.
Specifications, for the normal values.
Rotor or Exciter Current =
12 VDC
= 3.4 amps
Example :
3.5 ohms
1 2 3
11
— +
10
9 8
1. Voltage regulator
2. (+) Terminal—(P10-1)
3. (--) Terminal—(P10-2)
4. 10-amp fuse
5. DC ammeter
6. 12-volt battery (DC)
Figure 7-2 Separate Excitation Connections,
Brushed Units
40 Section 7 Generator Troubleshooting
Centrifugal forces
Disconnect the
See Section 1.3,
Battery Voltage
Rotor or Exciter Field Resistance
4 5
A
7
+ —
TP-598652
7. Brushes
8. Collector rings
9. Main field (rotor)
10. Jumper lead
11. Engine ground
9
8
A
1. Voltage regulator
2. 10-amp fuse
3. DC ammeter
4. Battery
5. Ground to generator frame
Figure 7-3 Separate Excitation Connections
5. Start the engine and check that the ammeter
remains stable.
indicates a shorted rotor or exciter field or
inoperative F1 resistor.
reading to zero or unstable reading suggests a
running open in the rotor or exciter or F1 resistor. If
the ammeter is stable, continue with step 6.
6. Check for AC output across the stator leads and
compare the output to the values in Section 1.3,
Specifications. If the output varies considerably
from those listed, a faulty stator, rotor, rectifier
module, or armature is the likely cause.
If there is no generator output during normal operation,
but output is available when the generator set is
separately excited, the voltage regulator is probably
inoperative.
Note: See Section 1, Specifications, for the stator
output
generator). These specifications are based on a
battery voltage of 12. Should the battery voltage
vary (11--14 volts), the resulting stator output
6
values will also vary.
1
+ —
P6
F1 F2
7 6
6. Exciter armature
7. Exciter field
8. 10- or 15-ohm resistor
9. P6 connector
Exciter Units
An increasing meter reading
A decreasing meter
voltages (with separately
2 3
— +
5 4
TP-593653
excited
TP-6073 4/06