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Kohler Manuals
Portable Generator
32EOZ
Kohler 32EOZ Manuals
Manuals and User Guides for Kohler 32EOZ. We have
3
Kohler 32EOZ manuals available for free PDF download: Installation Instructions Manual, Service Manual, Operation Manual
Kohler 32EOZ Service Manual (80 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 2.81 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
5
Introduction
11
Service Assistance
11
Section 1 Specifications
13
General
13
Engine
13
Generator
14
Service View
15
Section 2 Scheduled Maintenance
17
General
17
Lubrication System
18
Oil Specifications
18
Oil Change
18
Generator Storage
18
Section 3 Intake and Exhaust System
19
Air Intake Silencer/Cleaner
19
Exhaust System
19
Mixing Elbow
19
Section 4 Fuel System
21
General
21
Fuel Specifications
21
Fuel Filter
21
Bleed the Fuel System
22
Fuel Solenoid
23
Fuel Pump
24
Governor
24
Section 5 Cooling System
25
General
25
Water-Cooled Exhaust Manifold
26
Closed Heat Exchanger
26
Check and Fill the Cooling System
26
Flush and Fill the Cooling System
26
Siphon Break
27
Impeller Inspection and Replacement
28
Anticorrosion Zinc Anode
29
Section 6 Controller Troubleshooting
31
Controller
31
Controller Sequence of Operation
31
Start
31
Run
32
Stop
32
Engine Safety Shutdown Switches
32
Low Oil Pressure (LOP) Shutdown
32
High Water Temperature (HWT) and High Exhaust Temperature (HET) Shutdown Switch
33
Controller Circuit Board
33
Troubleshooting
34
Section 7 Generator Troubleshooting
39
General
39
General Troubleshooting
39
Separate Excitation
40
Powerboost V Voltage Regulators
40
Voltage Regulator Adjustment
42
Exciter Field
43
Exciter Armature
44
Rectifier Module
45
Rotor
45
Stator
46
Section 8 Component Troubleshooting
49
General
49
Remote Panels (Optional)
51
Section 9 Generator Disassembly/Reassembly
53
Disassembly
53
Reassembly
56
Section 10 Voltage Reconnection and Wiring
57
Configurations
58
240-Volt Configurations
58
Diagrams
57
4-Lead Reconnection
57
120-Volt Configurations
57
12-Lead Reconnection
58
Two and Three Wire Manual (Ship-To-Shore) Transfer Switch
59
Four Wire Manual (Ship-To-Shore) Transfer Switch
60
Generator Reconnection
60
Single-Phase Wiring Diagram-Schematic
62
Single-Phase Wiring Diagram-Point-To-Point
63
Three-Phase Wiring Diagram-Schematic
64
Three-Phase Wiring Diagram-Point-To-Point
65
Remote Start Panel
66
Remote Start and Two-Meter Panel
66
Remote Start and Four-Meter Panel
67
Appendix A Abbreviations
69
Appendix B Common Hardware Application
71
Guidelines
71
Appendix C General Torque Specifications
72
Appendix D Common Hardware
73
Identification
73
Appendix E Common Hardware List
74
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Kohler 32EOZ Installation Instructions Manual (92 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 9.57 MB
Table of Contents
Table of Contents
3
Safety Precautions and Instructions
6
Section 1 Introduction
11
Section 2 Location and Mounting
13
General Considerations
13
Location
13
Mounting
13
Section 3 Cooling System
15
Ventilation
15
Cooling System Components
15
Intake Through-Hull Strainer (Seacock Cover)
15
Seacock
16
Seawater Strainer
16
Water Lines
16
Closed Heat Exchanger (4--125EFOZ/5--150EOZ Models)
16
Direct Water Cooled (3.5EFOZ/4EOZ Models)
16
Section 4 Exhaust System
21
Types
21
Exhaust Lines
21
Exhaust System Location, Mounting, and Installation
22
Above-Waterline Installation
22
MID/Below-Waterline Installation
24
Section 5 Fuel System
27
Fuel Tank
27
Fuel Lines
28
Fuel Filters
28
Fuel Pump Lift
28
Fuel Consumption
28
Section 6 Electrical System
29
AC Voltage Connections
29
Circuit Protection
29
Circuit Breaker Considerations
29
Circuit Breaker Installation (4--27EFOZ and 5--32EOZ Models)
31
Circuit Breaker Installation (33--125EFOZ and 40--150EOZ Models)
32
Installation in Steel or Aluminum Vessels
33
Installation Recommendations
33
Battery
34
Wiring
34
Remote Start Switch Connection
35
Section 7 Installation Drawings
39
Section 8 Reconnection/Adjustments
77
Four-Lead Reconnection
77
100--120-Volt Configurations
77
200--240-Volt Configurations
78
Twelve-Lead Reconnection
78
Decision-Maker 3+ Controller Overvoltage Shutdown Adjustment
79
Voltage Regulator Adjustment (4--27EFOZ and 5--32EOZ Models)
82
Appendix A Generator Selection and Wattage Requirements
85
Appendix B Abbreviations
86
Appendix C Generator Set Output Ratings Procedure
88
Kohler 32EOZ Operation Manual (60 pages)
Marine Generator Sets
Brand:
Kohler
| Category:
Portable Generator
| Size: 3.12 MB
Table of Contents
Product Identification Information
2
Table of Contents
3
Safety Precautions and Instructions
5
Exhaust System
6
Fuel System
7
Introduction
11
Service Assistance
11
Maintenance and Service Parts/Related Literature
12
Section 1 Service Views
15
Section 2 Operation
17
Prestart Checklist
17
Marine Inspection
18
Angular Operation
18
Operation in European Union Member Countries
18
Exercising the Generator Set
18
Starting and Stopping Procedure
18
Controls and Indicators
19
Starting the Generator Set
19
Remote Panel Gauge Operation
19
Stopping the Generator Set
19
Section 3 Scheduled Maintenance
21
General Maintenance
21
Service Schedule-4--20EFOZ and 5--24EOZ Models
22
Service Schedule-23/27EFOZ and 28/32EOZ Models
24
Lubrication System
26
Oil Specifications
26
Oil Check
26
Oil Change
27
Fuel System
28
Fuel Specifications
28
Fuel Filter
28
Bleeding the Fuel System
29
Air Intake Silencer/Cleaner
30
Exhaust System
31
Cooling System
32
Closed Heat Exchanger
32
Checking and Filling Coolant
32
Flushing and Cleaning
32
Pressure Cap
32
Seawater Pump
33
Siphon Break
34
Anticorrosion Zinc Anode
36
Belt Tension
37
Seawater Pump Belt Tensioning Procedure
37
Battery Charging Alternator Belt Tensioning Procedure
37
Battery
38
Generator Storage Procedure
38
Section 4 Troubleshooting
39
Section 5 Wiring Diagrams
43
Appendix A Abbreviations
53
Appendix B Operating Hour Service Log
55
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