Related Manuals for Gardner Denver WELCH chemvac P 6 Z
Summary of Contents for Gardner Denver WELCH chemvac P 6 Z
- Page 1 Operation Manual (EN) Translation of the german original manual chemvac Combination Pump Systems Models: ► P 6 Z chemvac ► P 12 Z chemvac ► P 23 Z chemvac 109030 2017-03-17...
- Page 2 T +49 3677 604 0 Denver Thomas GmbH. F +49 3677 604 131 welch.emea@gardnerdenver.com All rights under the copyright laws are expressly reserved by Co. Gardner Denver www.welchvacuum.com Thomas GmbH. We reserve the right to make changes and Customer Support +49 3677 604 0...
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Page 3: Table Of Contents
Contents Contents Important Information............................ 4 General Information ............................4 Target Groups ..............................4 Intended Use ..............................4 Use for an Unauthorized Purpose ........................4 Safety Devices ..............................5 Meaning of the Warning notes ......................... 5 Product Standards, Safety Regulations ......................5 Basic Safety Instructions .......................... -
Page 4: Important Information
Important Information Important Information General Information The Combination Pump Systems conform to the following directives: 2006 / 42 / EC Machinery Directive 2014 / 30 / EU Electromagnetic Compatibility Directive The CE sign is located on the rating plate. Observe the binding national and local regulations when fitting the pump into installations. -
Page 5: Safety Devices
Important Information Safety Devices Measures such as the following are for the safety of the operating personnel: electrical connection with a protective conductor (operating mode S1) and an earthing plug, Motor protection switch (thermal), “Hot Surface" label on the pump body - warning notice glass components with a transparent plastic coating which protects them against bursting and cracking The chemvac Combination Pump System must not be operated without these elements. -
Page 6: Basic Safety Instructions
Basic Safety Instructions Basic Safety Instructions General Information WARNING ! Warning notices must be observed. Disregarding them may lead to damage to health and property. The chemvac Combination Pump Systems must be operated by personnel who can detect impending dangers and take action to prevent them from materialising. The user/operator is responsible for correct installation and safe operation. -
Page 7: Mechanical Systems
Basic Safety Instructions Mechanical Systems Improper use can lead to injuries or material damage. Observe the following instructions: Only operate the chemvac combination pump systems with hoses of the specified dimen- sions. Hazardous substances must be separated out as far as this is technically possible before they reach the pump. -
Page 8: Hazardous Substances
Basic Safety Instructions Hazardous Substances ACHTUNG ! Hazardous substances in the gases to be pumped can cause personal injuries and property damage. Pay attention to the warning notices for handling hazardous substances. The operating company bears the responsibility for the use of the chemvac combi- nation pump system. -
Page 9: Description
Description Description Design The chemvac Combination Pump System consists of a two-stage, oil-combined rotary vane pump (1) and a two-stage chemical diaphragm pump (2). The two pumps are functionally connected to each other by suitable separators (3; 5) and a pressure control valve (4) to form a compact unit. -
Page 10: Function
Description Function The outstanding feature of chemvac Combination Pump Systems in comparison to conven- tional rotary vane pumps is that this special pump combination can pump solvent or acid va- pors for long periods, even at low intake pressures, with hardly any problems. The field of applications for the chemvac Combination Pump Systems can be extended by such special options as condensers on the pressure side, separators and filter. -
Page 11: Applications
Description Applications The chemvac combination pump system is intended for: pumping out aggressive vapours and gases with low ultimate pressure pumping out solvent vapours pumping out vapours (including those soluble in oil) ceramic sintering plants with aggressive by-products and plasma etching plants freeze drying Special designs: Special chemvac combination pump systems can be supplied after consultation with the... -
Page 12: Technical Data
Technical Data Technical Data Dimensions chemvac types Order no. (dimensions in mm) P 6 Z - 101 109030, 109030-01, 109030-03 P 12 Z - 301 109031, 109031-03 P 23 Z - 301 109032, 109031-03 Fig. 3 Dimensions Intake Pressure / Pumping Speed - Diagram Fig. -
Page 13: Device Data - Chemvac Combination Pump Systems
Technical Data Device data - chemvac Combination Pump Systems chemvac Parameter Unit P 6 Z - 101 P 12 Z - 301 P 23 Z - 301 Pumping speed 50/60 Hz 5.8 / 6.6 11.0 / 13.2 21.0 / 25.2 DIN 28432 part 1 (pneurop) Ultimate pressure at speed of 1500 rpm 50 Hz... -
Page 14: Device Data - Rotary Vane Pump
Technical Data 4.3.1 Device data - Rotary vane pump Parameter Unit P 6 Z P 12 Z P 23 Z Pumping speed 50/60 Hz 5.8 / 6.6 11 / 13.2 21 / 25.2 DIN 28432 part 1 (pneurop) Ultimate pressure at speed of 1500 rpm 50 Hz DIN 28432 (pneurop) - partial... -
Page 15: Device Data - Diaphragm Pumps
It is the responsibility of the user to determine the suitability of the product for the intended use and the user as- sumes all risk and liability whatsoever in connection therewith. Gardner Denver Thomas GmbH does not warrant, guarantee or assume any obligation or liability in connection with this information. -
Page 16: Installation And Operation
Installation and Operation Installation and Operation Unpacking Carefully unpack the chemvac Combination Pump System. Check the system for: Transport damage, Conformity with the specifications of the supply contract (type, electrical supply data), Completeness of the delivery. Please inform us without delay if there are discrepancies between the delivery and the con- tractually agreed scope of delivery, or if damage is detected. -
Page 17: Operation
Installation and Operation Operation Observe the basic safety instructions when using the chemvac combination pump system! WARNING ! Do not block the exhaust port. Remove any exhaust caps or plugs. Otherwise, pres- sure will build up with potential of bursting hazard with possible injury to personnel. In order to avoid pumping speed losses, all the vacuum connecting hoses used should have a large nominal diameter and should be laid out so that the lengths are as short as possible. -
Page 18: Maintenance And Servicing
Maintenance and Servicing Maintenance and Servicing General Requirements Repairs of the chemvac combination pump system may only be performed by the manufac- turer or authorized workshops. The prerequisites are a complete and factually correct dam- age report, and a clean and, if necessary, a decontaminate device. Check the diaphragm pump daily for unusual running noises and heat building up on the surface of the pump. -
Page 19: Maintenance Of The Rotary Vane Pump
Maintenance and Servicing 6.2.1 Maintenance of the rotary vane pump Scope of permissible work: Check the oil level. The oil consumption varies according to the operating conditions of the rotary vane pump. The oil level must be checked on the oil level gauge to ensure that the vacuum pump al- ways remains in optimal operating condition. - Page 20 Maintenance and Servicing Working sequence Topping-up the oil: Remove the oil filler plug Pour in the oil until it reaches the upper mark Screw in the oil filling plug together with the seal once again Switch on the vacuum pump and let it work for about 2 minutes Check the oil level when the pump is switched off, repeat if necessary Draining the oil: Unscrew the oil drain plug from the pump casing while the pump is at operating tempera-...
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Page 21: Changing The Labovac Oil Type
Maintenance and Servicing 6.2.1.3 Changing the LABOVAC oil type WARNING ! To ensure a smooth working process of the combination pump system may be used excluding original oils of the type LABOVAC. If you use oils different from the LABOVAC oils mentioned in this context the warranty claim terminates! The chemvac combination pump system is checked with our original oil type LABOVAC 14 and we enclose a separate bottle of this oil to fill the pump. -
Page 22: Disassembly - Mpc 101 Z
Maintenance and Servicing 6.2.2.1 Disassembly - MPC 101 Z 1. Disconnect the power supply and ensure that it cannot be switched on again. 2. Open the screw clamps of the hoses on the pump body with the SW 17 open spanner. 3. -
Page 23: Disassembly - Mpc 301 Z
Maintenance and Servicing 6.2.2.3 Disassembly - MPC 301 Z 1. Disconnect the power supply and ensure that it cannot be switched on again. 2. Open the fittings (10) of the hoses (11) on the pump body with the SW 17 open spanner. 3. -
Page 24: Test
Maintenance and Servicing 6.2.2.5 Test Connect a vacuum measuring device to the suction connector and measure the ultimate pressure. If the device is working properly, then the figure stated in the technical data must be at- tained within a maximum of one minute. The pump must not make any abnormal noises. -
Page 25: Troubleshooting
Troubleshooting Troubleshooting Only manufacturing firm and authorized service workshops may work on the vacuum pump and their accessories during the warranty period. Remedy Trouble Cause with: Combination No power supply pump system Qualified Check Rotary vane pump is does not electrician electrical installation rotating in the... -
Page 26: Overview Of Spare Parts
Overview of spare parts Overview of spare parts The spare parts lists contain all the spare parts and all the information necessary for order- ing. When ordering, please quote the description, quantity, serial number and order number! CAUTION ! We are not liable for any damage caused by the installation of any parts not supplied by the manufacturer. -
Page 27: Service Kit - Rotary Vane Pumps
Overview of spare parts Service kit - rotary vane pumps The service kit contains, in addition to the seals, all the spare parts which are subject to high wear and tear and therefore have to be replaced. For rotary vane pump P 6 Z: Order no. -
Page 28: Complete View - Chemvac Combination Pump System
Overview of spare parts Complete view - chemvac combination pump system Fig. 8 Complete view - chemvac combination pump system (P 6 Z - 101) 109030... -
Page 29: List Of Spare Parts - Chemvac Combination Pump System
Overview of spare parts 8.4.1 List of spare parts - chemvac combination pump system P 6 Z – 101 P 12 Z – 301 P 23 Z – 301 chemvac chemvac chemvac Item (Order no. (Order no. (Order no. Description Piece 109031…) 109032…) -
Page 30: Spare Part View - P 6 Z
Overview of spare parts Spare part view - P 6 Z Fig. 9 Exploded view P 6 Z 109030... -
Page 31: List Of Spare Parts - Rotary Vane Pump P 6 Z
Overview of spare parts 8.5.1 List of spare parts - rotary vane pump P 6 Z P 6 Z (Order no. Item no. Description Module Piece 322003-05) Order no. Drive complete consisting of : 109513 Alternating-current motor 50/60 Hz; 0.2 kW 826481 100-120 / 200-240 V switchable Distance ring... -
Page 32: Spare Part View - P 12 Z, P 23 Z
Overview of spare parts Spare part view - P 12 Z, P 23 Z Fig. 10 Exploded view P 12 Z, P 23 Z 109030... -
Page 33: List Of Spare Parts - Rotary Vane Pump P 12 Z
Overview of spare parts 8.6.1 List of spare parts - rotary vane pump P 12 Z P 12 Z (Order no. Item no. Description Module Piece 322005-05) Order no. Drive complete consisting of : 109514 Alternating-current motor 50/60 Hz; 0.55/0.66 kW 826482 100-120 / 200-240 V switchable Distance ring... -
Page 34: List Of Spare Parts - Rotary Vane Pump P 23 Z
Overview of spare parts 8.6.2 List of spare parts - rotary vane pump P 23 Z P 23 Z (Bestell-Nr. Item no. Description Module Piece 322007-05) Bestell-Nr. Drive complete consisting of : 109514 Alternating-current motor 50/60 Hz; 0.55/0.66 kW 826482 100-120 / 200-240 V switchable Distance ring 300961-01... -
Page 35: Spare Part View - Mpc 101 Z
Overview of spare parts Spare part view - MPC 101 Z Fig. 11 Exploded view MPC 101 Z 8.7.1 List of spare parts - diaphragm pump MPC 101 Z (412522-08) (412522-09) Item Description Piece Order no. Order no. Basic pump complete 410301-02 410301-03 (Only completely available!) -
Page 36: Spare Part View - Mpc 301 Z
Overview of spare parts Spare part view - MPC 301 Z Fig. 12 Exploded view MPC 301 Z 8.8.1 List of spare parts - diaphragm pump MPC 301 Z (412722-09) Item no. Description Piece Order no. Basic pump complete 410402-06 consisting of position: 1 –... - Page 37 Compressor oil Intended Use: Uses advised against: None unless specified elsewhere in this SDS. 1.3. DETAILS OF THE SUPPLIER OF THE SAFETY DATA SHEET Supplier: Gardner Denver Thomas GmbH Am Vogelherd 20 98693 Ilmenau Germany T +49 3677 604 0 F +49 3677 604 131 welch.emea@gardnerdenver.com...
- Page 38 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 2 of 12 _____________________________________________________________________________________________________________________ Not regulated according to EU Directive 67/548/EEC / 1999/45 EC 2.3. OTHER HAZARDS PHYSICAL / CHEMICAL HAZARDS No significant hazards. HEALTH HAZARDS Excessive exposure may result in eye, skin, or respiratory irritation. High-pressure injection under skin may cause serious damage.
- Page 39 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 3 of 12 _____________________________________________________________________________________________________________________ Wash contact areas with soap and water. If product is injected into or under the skin, or into any part of the body, regardless of the appearance of the wound or its size, the individual should be evaluated immediately by a physician as a surgical emergency.
- Page 40 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 4 of 12 _____________________________________________________________________________________________________________________ PROTECTIVE MEASURES Avoid contact with spilled material. See Section 5 for fire fighting information. See the Hazard Identification Section for Significant Hazards. See Section 4 for First Aid Advice. See Section 8 for advice on the minimum requirements for personal protective equipment.
- Page 41 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 5 of 12 _____________________________________________________________________________________________________________________ SECTION 8 EXPOSURE CONTROLS / PERSONAL PROTECTION 8.1. CONTROL PARAMETERS When mists/aerosols Exposure limits/standards for materials that can be formed when handling this product: can occur the following is recommended: 5 mg/m³ - ACGIH TLV (inhalable fraction). Note: Information about recommended monitoring procedures can be obtained from the relevant agency(ies)/institute(s): Health and Safety Executive (HSE)
- Page 42 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 6 of 12 _____________________________________________________________________________________________________________________ conditions. Inspect and replace worn or damaged gloves. The types of gloves to be considered for this material include: No protection is ordinarily required under normal conditions of use. If contact is likely, safety glasses with side shields are recommended.
- Page 43 Product Name: LABOVAC 14 Revision Date: 2014-06-05 Page 7 of 12 _____________________________________________________________________________________________________________________ Autoignition Temperature: No data available No data available Decomposition Temperature: 29 cSt (29 mm2/sec) at 40ºC | 5.6 cSt (5.6 mm2/sec) at 100°C [test method unavailable] Viscosity: Explosive Properties: None Oxidizing Properties: None 9.2.
- Page 44 Product Name: LABOVAC 14 Revision Date: 2014-06-05 Page 8 of 12 _____________________________________________________________________________________________________________________ Aspiration: Data available. Not expected to be an aspiration hazard. Based on physico-chemical properties of the material. Germ Cell Mutagenicity: No end point data Not expected to be a germ cell mutagen. Based on assessment of for material.
- Page 45 Product Name: LABOVAC 14 Revision Date: 2014-06-05 Page 9 of 12 _____________________________________________________________________________________________________________________ SECTION 13 DISPOSAL CONSIDERATIONS Disposal recommendations based on material as supplied. Disposal must be in accordance with current applicable laws and regulations, and material characteristics at time of disposal. 13.1.
- Page 46 Product Name: LABOVAC 14 Revision Date: 2014-06-05 Page 10 of 12 _____________________________________________________________________________________________________________________ SECTION 15 REGULATORY INFORMATION REGULATORY STATUS AND APPLICABLE LAWS AND REGULATIONS AICS, DSL, ENCS, Complies with the following national/regional chemical inventory requirements: IECSC, KECI, PICCS, TSCA 15.1. SAFETY, HEALTH AND ENVIRONMENTAL REGULATIONS/LEGISLATION SPECIFIC FOR THE SUBSTANCE OR MIXTURE Applicable EU Directives and Regulations: 1907/2006 [...
- Page 47 Product Name: LABOVAC 14 Revision Date: 2014-06-05 Page 11 of 12 _____________________________________________________________________________________________________________________ Not applicable Not determined Not established Volatile Organic Compound AICS Australian Inventory of Chemical Substances AIHA WEEL American Industrial Hygiene Association Workplace Environmental Exposure Limits ASTM ASTM International, originally known as the American Society for Testing and Materials (ASTM) Domestic Substance List (Canada) EINECS European Inventory of Existing Commercial Substances...
- Page 48 LABOVAC 14 Product Name: Revision Date: 2014-06-05 Page 12 of 12 _____________________________________________________________________________________________________________________ DGN: 2007484XGB (547849) ----------------------------------------------------------------------------------------------------------------------------------------------------- ANNEX Annex not required for this material.
- Page 49 This declaration becomes invalid whenever the product has been modified without our consent. (fr) Nous (Gardner Denver Thomas GmbH) certifions par la présente, que le produit décrit ci-après est conforme, tant dans sa conception que dans sa réalisation, aux normes de sécurité et d'hygiène exigées par les standards de la CE.
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