Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Sylvac SYLVAC-SCAN F60
Summary of Contents for Sylvac SYLVAC-SCAN F60
- Page 1 User’s Guide SYLVAC-SCAN F60 WITH ROBOT OPTION Optical Measuring System...
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Page 2: Table Of Contents
Description of the machine 1.3.1 The 3 types of robot options 1.3.2 With option 902.6608 1.3.2 With option 902.6010 Specifications of the Sylvac SCAN F60 Installation Equipment Establishing cable SCAN connections Cable schematics 2.3.1 Machine I/O connectors Option 902.6608 2.3.2 Machine I/O connectors Option 902.6010... -
Page 3: Introduction
Read the section dealing with the safety instructions and warnings contained in this manual. 1.2.4 The SYLVAC-SCAN F60 has been produced based on the current knowledge as regards engineering, also in com- Physical and pliance with the safety rules in force. However, its operation may prove to be dangerous to the personnel and/or material risks cause damages to the machine or its components. -
Page 4: Intended Use Of The Machine
The machine is to be used for non-contact measurement solely. Any other use will be regarded as improper use and Intended use SYLVAC shall not be responsible for any incurred damages. Furthermore, the use as intended involves that: of the machine •... -
Page 5: Operating The Machine
1.2.15 • No modification, add-on or transformation can be made to the machine without previous approval of SYLVAC SA. Changes to the • Any intention to make drastic changes to the machine requires the written consent of SYLVAC SA. -
Page 6: Description Of The Machine
The SYLVAC-SCAN F60 designed by SYLVAC is aimed Description of at providing Users with the best solution for fast and the machine easy measurement of turned parts. The machine is made to inspect any measurable feature statically (length, diameters, angles, radii and the like) or dynamically (e.g. -
Page 7: With Option 902.6608
1.3.2 With option 902.6608 Top cover with LED status Automatical setting master Headstock Tailstock REFLEX-Click button Optics cover Main ON/OFF switch (side) Emergency stop button Reset security button 2 air outputs 1.3.3 With option 902.6010 Top cover with LED status Automatical setting master Headstock Tailstock... -
Page 8: Specifications Of The Sylvac Scan F60
CH-1023 Crissier (Suisse) Rev. Date Visa Refer to the manual of the standard machine (without the robot option). Sylvac SCAN F60 e-mail : vente @ sylvac.ch 08-Aug-17 sav @ sylvac.ch web site : www.sylvac.ch Encombr. SCAN 60 / 500 400 (accès) (porte ouverte) Ref. -
Page 9: Establishing Cable Scan Connections
The cables must be connected when the the devices are off. Establishing The wiring plan showing a typical environment may vary according to the PC used. cable SCAN The physical position of each connection to the PC depends on the properties of the PC type. connections A Mains power I Controller connection... -
Page 10: Cable Schematics
Number Description Utility Cable schematics 2x Ethernet RJ45 cables Link between computer and SCAN F60 2x Ethernet cables for communication Computer – SCAN F60 Optional cable Ethernet RJ45 for communication by OPC-UA Cable not supplied (wiring reference next page) SCAN F60 can be driven by I/O or by OPC-UA protocol. -
Page 11: Machine I/O Connectors Option 902.6608
2.3.1 machine PIN connector Function I/O type I/O connectors Option 902.6608 24VDC +/- 10% >= 1A Input Persistant Park axis Input Rising Edge Start Program Input Rising Edge Start Calibration Input Rising Edge Remote Lock Input Persistant Free Input 1 Input 0VDC Free Input 2... -
Page 12: Machine I/O Connectors Option 902.6010
2.3.2 machine PIN connector Function I/O type I/O connectors Option 902.6010 24VDC +/- 10% >= 1A Input Persistant Park axis Input Rising Edge Start Program Input Rising Edge Start Calibration Input Rising Edge Remote Lock Input Persistant Free Input 1 Input 0VDC Free Input 2... -
Page 13: Security Connector
2.3.3 Security Safety I/O are pairwise (redundant) and should be kept as two separate branches. connector A single fault shall not cause loss of the safety function. Security connector PIN connector Function +24V linked win Pin 1 connector I/O DE-9 Security output Scan Ready 1 (impulse) Security output Scan Ready 2 (impulse) Security input Scan enable 1... -
Page 14: Connecting Emergency Stop Button
2.3.3.2 In most applications it is required to use one or more extra emergency stop buttons The illustration below show how one or more emergency stop buttons. Connecting emergency stop button 2.3.3.3 Sharing It is often desired to set up a common emergency stop circuit when the scan is used together with other emergency machines. -
Page 15: Reflex Scan Configuration I/O
Before the first use, it is necessary to enable the management of the IOs. This activation requires a 2.3.4 license dongle with the ‘Service’ credentials. Reflex Scan configuration I/O Open the setup of the ‘Automation’ plugin via the menu ‘Service->Plugin-Automation->Setup’ and enable the management of the IO. -
Page 16: Reflex Scan Diagnostic I/O
The status of the IOs can be monitored from the menu ‘Service->Plugin-Automa- 2.3.5 tion->Diagnostic’. The log at the bottom of the panel can be used to check the status Reflex SCAN of the remote commands. diagnostic I/O 3. ASSEMBLY The part to be measured is held in a workholding located into both headstock and tailstock mounted on the carriage. General The whole assembly is pictured below. -
Page 17: Quick Operation Guide
Before starting measuring, the machine needs to be As soon as all operations are completed, display Calibrating calibrated for SYLVAC-REFLEX+ Scan and the peri- shows Successful Calibration below the menubased the machine pheral devices to be booted up. To have this done, icons. -
Page 18: Measuring
1 The user’s interface as shown opposite will not Measuring appear unless SYLVAC-REFLEX+ Scan has been booted up and the calibration process completed. REFLEX-Click is the default mode. 2 Load a workpiece in the workholding and press again the REFLEX-Click button on the machine’s front face. -
Page 19: Starting The Automatic Measurement Cycle
1. After restarting the software SYLVAC-REFLEX+ Starting the SCAN and after calibrating, this graphic interface is automatic activated measurement cycle 2. Press the adjacent graphic icon to proceed the calibration of the machine. 3. Open the software allowing to measure the origin... -
Page 20: Shutting Down
4. Launch the automatic measurement cycle by pressing the adjacent icon. 5. it’s possible to stop temporarily the measurement cycle by pressing the Stop button. 6. This button allows you to pilot the software (load program, execute program, etc.) with external com- mands (I/O or OPC UA) When shutting down the system, closing all applications and Windows properly is important. -
Page 21: Scan Demo With Opc Ua Protocol
A licence dongle with option OPC-UA 902.7017 ReflexScan v4.2 (build 11680 or newer) Sylvac Reflex SCAN+ The Sylvac-Reflex Scan is the application in charge of the Scan60. Before its use, it must be properly installed and configured. By default, the OPC UA support is not installed. -
Page 22: Setup
5.4.2 Before the first use, it is necessary to configure the application to activate the OPC UA server. Setup Start the ReflexScan application with the Windows’ administrator rights Access the setup of the ‘Automation’ plugin via the menu ‘Service->Plugins->Automation-Setup’ Edit the endpoint URL (optional) Activate the OPC Server Note: a dongle with the ‘Service’... -
Page 23: Diagnostic
5.4.3 At this stage, the OPC UA server should be running. Its status can be checked from the diagnostic panel of the Diagnostic ‘Automation’ plugin. If the server’s status is not started, then check the followings points: - Make sure to run the ReflexScan as administrator using the right-click on the program shortcut - Selected another port number in the URL, e.g. -
Page 24: Opc Ua Demo Client
For a test of the OPC UA communication, a client is required. During the installation, the ‘OPC Watch’ freeware OPC UA has been copied into the application folder (see ‘C:\Program Files\SYLVAC\Sylvac-ReflexScan\Program\ demo client OpcWatch.exe’). Note: this client can be launch from an USB dongle. For a test, it is possible to run it from another computer. In that case, the URL used by the ‘Automation’... -
Page 25: Execution Of Methods
5.5.3 For a remote execution of program, follows the following steps: Execution of methods From ReflexScan 1. Load a part with the simulator 2. Load a program matching the part 3. Select the application mode ‘Remote’ From the client 4. Select ‘StartProgram’ 5. -
Page 26: Final Note
• Clean all external machine’s parts with a soft cloth. Do not use abrasive solvents containing Only a trained personnel accredited by SYLVAC SA methylene chloride or cellulose. is allowed to execute all maintenance operations on • Clean all windows with a soft cloth. Avoid abra- a yearly basis. -
Page 27: Troubleshooting
The periodic check-ups, the adjustments or the maintenance Sylvac SA owns all parts removed from repaired products. If Sylvac SA repairs or replaces a part of a product, its war- ranty term is not extended. In case of replacement the new component has a warranty of 1 year, without effect on the initial warranty period. -
Page 28: Declaration Of Conformity
Name of the manufacturer SYLVAC SA Address of the manufacturer Chemin du Closalet 16 CH-1023 Crissier Suisse who declares herein, that the product Product SYLVAC-SCAN F60 Optical Measuring System for turned parts Order number Description Tilt Software 902.4060 SYLVAC-SCAN F60 Sylvac-Reflex-Scan+ 902.4065... -
Page 29: Notes
10. NOTES... - Page 32 Changes without prior notice Sous réserve de toute modification Änderungen vorbehalten Edition : 2020.03 / 681.102.03-100...
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