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Summary of Contents for Enerpac DSX1500
- Page 1 Dedicated Square Drive L4442 Rev. A Torque Wrench 03/20 DSX1500 DSX3000 DSX5000 DSX11000 DSX25000 ENGLISH [EN] Instruction Sheet...
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Page 2: Table Of Contents
Ga voor de overige talen naar www.enerpac.com. For alle andre språk henviser vi til www.enerpac.com. Inne wersje językowe można znaleźć na stronie www.enerpac.com. Para outros idiomas consulte www.enerpac.com. Информацию на других языках вы найдете на сайте www.enerpac.com. För andra språk, besök www.enerpac.com. 如需其他语言，请前往 www.enerpac.com. L4442... -
Page 3: Introduction
Do not remove warning labels, the torque wrench from dropping unexpectedly. tags, or decals. In the event that any questions or concerns arise, contact Enerpac or a local Enerpac The DSX-Series can be used with a wide range of distributor for clarification. -
Page 4: Safety Precautions
2.1 Safety Precautions • Never attempt to connect or disconnect hoses while the pump is on and/or the system is WARNING pressurized. Failure to observe and comply with the following • Be certain that all hose couplings are fully precautions could result in death or serious personal connected at both the pump and wrench ends injury. - Page 5 • Never carry the wrench by its hoses. Failure to observe and comply with the following precautions could result in minor or moderate personal • Always use Enerpac pumps and hoses. injury. Property damage could also occur. • Always use Enerpac replacement parts.
- Page 6 To help prevent a mechanical spark hazard, no components containing a magnesium content In addition to the CE mark, the Enerpac DSX-Series greater than 7.5 percent have been used in the DSX- torque wrenches carry the ATEX mark and classification: Series torque wrench (in accordance with standard EN 13463-1).
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Page 7: Features And Components
3.0 FEATURES AND COMPONENTS Hose Connections Swivel Adaptor Wrench Body Square Drive Handle Reaction Arm Reaction Arm Reaction Mechanism Tether Ring Figure 1: Major features and components of DSX Torque Wrench To insert the drive in the tool, place the drive in the 4.0 CONNECTING THE TOOL desired direction and engage drive;... -
Page 8: Adjusting Reaction Arm
4.3 Adjusting Reaction Arm 4.5 Hose Connection The reaction arms are employed to absorb and Be sure all hoses and fittings are rated for WARNING counteract forces created as the unit operates, which at least 10,000 psi [690 bar] operation. Check that all should extend in the same direction of the square drive;... -
Page 9: Setting The Torque
5.0 SETTING THE TORQUE 6.2 Tightening process Having set your target pressure, cycle the wrench After determining the desired torque, use the calibration three or four times to target pressure before putting certificate supplied with your wrench to determine the it on the application. -
Page 10: Nut And Bolt Loosening Information
• Rusted fasteners (humidity corrosion) may require user. up to twice the torque required for tightening. Full maintenance must be performed only by an Enerpac • Fasteners that are corroded due to contact with authorized service center or a qualified and experienced sea water or chemicals will require up to two and a technician. - Page 11 Apply Loctite 222 Thread Sealant ❇ Tighten to Torque Value of 1.2 Ft.lbs [1.6 Nm] ✲ 11� Figure 9: Exploded Torque Wrench Head ✜ molybdenum disulphide grease LP16 � � � LP3 � � LP15 � LP14 � � � �...
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Page 12: Full Maintenance
7.2 Full Maintenance ✽ Apply Loctite 243 ✤ Apply silicone grease Thread Sealant to O-rings. 7.2.1 Hydraulic Swivel Assembly (Fig.11) (inside bolt holes) Disassembly of Swivel Post and Swivel Assembly Tighten to Torque Value Attachment of 5.9 Ft.lbs [8 Nm] Remove the circlip (A) from the top of the swivel post (F). - Page 13 Tighten to Torque Value of 1.2 Ft.lbs ✤ Apply silicone grease to O-rings. [1.6Nm] ✽ Apply Loctite 243 Thread Sealant (item B8) Apply Loctite 577 Thread Sealant (thread of B1 and B2) � B8✽ � ✤ ✤...
- Page 14 Apply ISO 10 grade oil to O-rings. ✫ ⁂ See 7.2.2, step 9, Installation for Torque Values ✽ Apply Loctite 243 Thread Sealant Apply Threadlock ✫ � ✫ ✫ � ✽ � ✫ ✫ ✫ Figure 13: Exploded DSX1500, DSX3000, DSX5000 Pistons L4442...
- Page 15 (18) and access plugs (21). Tighten Piston Sleeve / Back Cap to the following Torque values: • DSX1500 : 60Nm • DSX3000 : 60Nm • DSX5000 : 150Nm • DSX11000 : 160Nm •...
- Page 16 7.2.4 Reaction Arm - Disassembly and Reassembly Apply Loctite 222 Thread Sealant ❇ (Fig. 16) ✽ Apply Loctite 243 Thread Sealant • Disassembly To remove the wire assembly (36) that is securing the reaction arm to the wrench body, first unscrew the wire assembly nut followed by the rest of the assembly (36).
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Page 17: Troubleshooting
Coupler is defective Replace any defective couplers. Cylinder / Tool Leaks Blown o-ring in cylinder Replace seal kit. Defective piston rod seal Return to Enerpac for repair. Tool operates backwards Couplings/ hose connections Check couplings and correct. reversed Ratchet returns with retract stroke... -
Page 18: Technical Specifications
9.0 TECHNICAL SPECIFICATIONS 9.1 Capacities and Dimensions Figure 6 Model Number DSX1500 DSX3000 DSX5000 DSX11000 DSX25000 Square drive inch Maximum Operating 10,000 10,000 10,000 10,000 10,000 Pressure Nominal at 10,000 psi Ft.lbs 1411 3233 5635 11,524 24,057 Torque at 690 bar... - Page 19 NOTES ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ ____________________________________________________________________________________ L4442...
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