Rice Lake RL1800 Series Installation Manual

Rice Lake RL1800 Series Installation Manual

Weigh module kit
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RL1800 Series
Weigh Module Kit
Installation Manual
December 5, 2018
PN 25712 Rev B

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Summary of Contents for Rice Lake RL1800 Series

  • Page 1 RL1800 Series Weigh Module Kit Installation Manual December 5, 2018 PN 25712 Rev B...
  • Page 2 All information contained within this publication is, to the best of our knowledge, complete and accurate at the time of publication. Rice Lake Weighing Systems reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
  • Page 3: Table Of Contents

    3.1 Junction Box Connection ........7 Troubleshooting................. 8 Repair Parts ................9 Technical training seminars are available through Rice Lake Weighing Systems. Course descriptions and dates can be viewed at www.ricelake.com/training or obtained by calling 715-234-9171 and asking for the training department.
  • Page 4 RL1800 Series Weigh Module Kit Rice Lake continually offers web-based video training on a growing selection of product-related topics at no cost. Visit www.ricelake.com/webinars. Visit our website www.RiceLake.com...
  • Page 5: Introduction

    Introduction Introduction The RL1800 Series Weigh Module is designed to accommodate normal vessel expansion in all directions while still exercising self-checking capabilities. The center-pivoting, tension-loading design incorporates spherical washers and a unique pivoting trunnion that self-restores to its center position. Vessel leveling and adjusting can easily be done with the center loading bolt, and the load cell can be replaced without raising the vessel.
  • Page 6: Safety

    General Safety Do not operate or work on this equipment unless this manual has been read and all instructions are understood. Contact any Rice Lake Weighing Systems dealer for replacement manuals. WARNING Failure to heed may result in serious injury or death.
  • Page 7: Mechanical Installation

    Each installation is unique, and this booklet is meant to serve only as an CAUTION overview for installation of the RL1800 Series Weigh Modules. Installation Guidelines for Weigh Modules In circular mounting configurations, the preferred mounting orientation is with the long axis of the load cell pointing toward the center of the vessel.
  • Page 8 RL1800 Series Weigh Module Kit The load on each module should not more than 20%. During installation, add shims where needed to verify the correct load distribution is achieved on each module. During installation, dummy load cells can be used to prevent overload damage.
  • Page 9: Installing The Rl1800 Module

    • Torque 3/4'' mounting bolts to 175 ft-lb 3. Adjust center loading bolt on all modules to give the lowest overall profile height, leaving at least 1/8'' gap between the load cell and the upper support loading block. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 10 RL1800 Series Weigh Module Kit 4. Lift and block the vessel to the same height as the assembled modules. 5. Lift one corner or side of the vessel enough to slide that module into place. 6. If the module is being fitted under the leg of a vessel, verify the leg’s center line passes through the center of the top plate (and center of the load cell’s load hole).
  • Page 11: Load Cell Wiring

    25'. Junction Box Connection Refer to the junction box manual for connections, adjustments and calibration. It also contains the trimming details. Refer to indicator manual for system calibration guidelines. © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 12: Troubleshooting

    RL1800 Series Weigh Module Kit Troubleshooting If system powers up and displays some type of stable digital readout that varies with the load on the system, system problems are most likely caused by factors other than the load cells. Load cells are usually blamed for a malfunctioning system, however, 90% of the time the problem is mechanical.
  • Page 13: Repair Parts

    9, 10 Spherical Washer Set 15198 15200 Hex Head Loading Bolt 14759 14786 Upper Support Mounting Block 22727 22731 Load Cell See Load Cell Selection Guide Table 5-1. RL1800 Tool Steel Replacement Parts © Rice Lake Weighing Systems ● All Rights Reserved...
  • Page 14 RL1800 Series Weigh Module Kit Figure 5-2. RL1800 Parts Illustration Item Description Qty. Replacement Part Numbers 1,000 - 5,000SE lb 5,000LE - 10,000 lb Base Plate 22732 22739 Load Cell Mounting Block 22733 22740 Lock Washer 15168 15182 Load Cell Bolt...
  • Page 16 Specifications subject to change without notice. Rice Lake Weighing Systems is an ISO 9001 registered company. 230 W. Coleman St. • Rice Lake, WI 54868 • USA U.S. 800-472-6703 • Canada/Mexico 800-321-6703 • International 715-234-9171 • Europe +31 (0)26 472 1319 www.ricelake.com...

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