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USP DURAMAX 10x13 Owner's Manual

Insulated cabin
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A L L
P U R P O S E
I N S U L A T E D
Insulated Cabin
OWNER'S MANUAL /
Instructions for Assembly
Size 10' x 13'
Ver: 1.0
• Strong & Secure Cabin
• Quick & Easy Assembly
• Metal Cladded Insulated Walls
• Wide Door with Lock
• Easily Expandable
Available Kits
• Foundation Kit Available
• Modular Extension Kits Available
• Window Kits Available
C A B I N S
Customer
Service Hotline
(800) 483-4674
www.duramaxbp.com
Requires two people and takes 4-5 hours for Installation.
Call us for any missing or damaged parts.
Do not return to the store.

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Summary of Contents for USP DURAMAX 10x13

  • Page 1 A L L P U R P O S E I N S U L A T E D C A B I N S Insulated Cabin OWNER’S MANUAL / Instructions for Assembly Size 10’ x 13’ Ver: 1.0 Customer Service Hotline (800) 483-4674 www.duramaxbp.com...

  • Page 2: Parts List

    Parts List Note: Check all parts prior to installation. ACCESSORIES CODE DESCRIPTION CODE DESCRIPTION PROFILES NO SPOUT BOX BC1C BASE ‘U’ CHANNEL FRONT LEFT / BACK RIGHT BC2C BASE ‘U’ CHANNEL DFA4 FEMALE ADAPTOR FRONT RIGHT / BACK LEFT P2BE P2 BEVEL END CAP BC3C BASE ‘U’...

  • Page 3: Exploded View

    Exploded View P2BE LSRFB LSRFF RPLC RPCC P2BE RPCC FLRFT RPRC DFA4 FLRF RSRFB FRRFT RSRFF FRRF TC4C TC2C TC3C TC1C TC1C TC3C TC2C TC4C BC2C BC4C DCV4 BC3C BC1C BC1C BC3C DCLC BC2C BC4C DOOR DCRC IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 4: Limits And Exclusions

    Duramax Insulated Shed Limited Seven Year Warranty U.S. Polymer Inc. will send a replacement part free of charge, in the event of material defects and or workmanship for a period of seven years from the date of purchase. This warranty is extended only to the original purchaser. A purchase receipt or other proof of date of original purchase will be required before warranty service is rendered.

  • Page 5: Base Assembly

    Note: It is important that these instructions are followed step by step. BASE ASSEMBLY : OPTION - 1 OPTION - 2 Cabin must be installed on a level concrete foundation. Enclosed with this cabin is a Foundation kit, please follow instructions & steps in Foundation .
  • Page 6 . Place the base ‘U’ channels on the marked lines as shown in fig.3 and ensure that all corners are 90 degree. Secure with (S12) foundation bolt. BC4C BC2C BC3C BC1C BC1C Base ‘U’ Channel BC3C BC2C BC4C Inside Outside Fig.

  • Page 7: Top View

    . Insert the wall panel (WA2) into the base ‘U’ channel (BC4C) as shown in fig. Make sure the panel edge position as shown in fig. 1&2. Edge must be touching at the corner of the base ‘U’ channel. See fig.3. Fig.1 Fig.2 BC4C...
  • Page 8 . Secure the wall panel with base ‘U’ channel by (S1) screws from inside. BC4C Fig.2 Fig.1 . Insert the wall panel (WA1) into the base ‘U’ channel (BC2C), then slide into column as shown in fig.1. Make sure the panel edges must be as shown in fig.1,2&3.
  • Page 9 . Insert the wall panel (WA1) into the base ‘U’ channel (BC2C) as follow in fig.1,2,3&4. 1 2 3 & 4 Fig.2 Fig.1 Fig.4 Fig.3 BC2C Fig.5 . Insert the door column (DCRC) in the base ‘U’ channel as well as with wall panel (WA1) See fig.1&2.
  • Page 10 . Secure the wall panel with base ‘U’ channel by (S1) screws from inside. BC2C . Insert the top ‘U’ channel (TC2C) on top of the wall panel. Make sure the edge of the top ‘U’ channel is inserted in between the wall panel and corner column.
  • Page 11 . Secure the top ‘U’ channel with wall panel by using (S1) screws from inside. TC2C . Insert the wall panel (WA1) into the wall panel (WA2) and base ‘U’ channel. Follow the fig.1,2,3 & 4. Make sure the panel edges as shown in fig.1&5 1, 2, 3 &...
  • Page 12 . Make sure the panel join must be as shown in fig.1. Secure the wall panel with base ‘U’channel by using (S1) screws from inside. Fig.2 Fig.1 . Continue the assembly of wall panel (WA1). Secure the wall panel with base ‘U’ channel by using (S1) screws from inside.
  • Page 13 . Slide the corner column (CCC) into the wall panel edge. See fig.1&2. Lineup the holes with base ‘ U’ channel and secure with (S1) screws from out side. See fig.3. Make sure the wall panel must 1 & 2 be inserted fully into the column.
  • Page 14 . Insert the center joint (CJC) in between the top ‘U’ channel (TC4C & TC3C) and wall panel. See fig.1. Line up the holes with top ‘U’ channel and secure with (S1) screws. See fig.2. Line up the top ‘ U’ channel edge hole with corner column and secure with (S1) screws at both ends.
  • Page 15 . Insert the wall panel (WA2) into the base ‘U’ channel and slide into the corner column. See fig. 1&2. Make sure the wall panel must be inserted 1 & 2 fully into the corner column. See top view. Secure the corner column (CCC) to the base ‘U’ channel (BC1C) by (S1) screws from out side.
  • Page 16 . Insert the wall panel (WA1) into the base ‘U’ channel as follow fig.1,2,3 & 4. Make sure the panel edge position. See fig.5. The panel must be close to each other as fig.4. 1, 2, 3 & 4 Fig.2 Fig.1 Inside Fig.4...
  • Page 17 . Insert the wall panel (WA1) into the base ‘U’ channel as before. Make sure the joining the wall panel must be very closed as fig.1. And also the position fig.2. Secure the wall panel with (S1) screws. See fig.3. Fig.1 Fig.2 BC2C...
  • Page 18 . Insert the corner column (CCC) to the wall panel edge by sliding. See fig.1. Make sure the corner column must be touching the wall panel. See fig.2. Line up the pre drilled holes with base ‘U’ channel (BC2C) and secure (S1) screw. See fig.3.
  • Page 19 . Insert the center joint (CJC) in between the top ‘U’ channel (TC1C & TC2C) and wall panel. See fig.1. Line up the pre drilled holes and secure with (S1) screw. See fig.2. Line up the pre drilled holes on the corner column (CCC) and top ‘U’ channel and secure with (S1) screws.
  • Page 20 . Insert the wall panel (WA2) into the base ‘U’ channel (BC4C) and slide it into the corner column (CCC) see fig.1&2. Make sure the panel edge position. See fig.1&3. And the panel must be fully inserted into the column. See fig.2. Secure the corner column with base ‘U’...
  • Page 21 . Insert the wall panel (WA1) into the base ‘U’ channel as follow fig.1,2,3 & 4. Make sure the panel edge position. See fig.5. The panel must be close to each other as fig.4. 1,2,3 & 4 Fig.2 Fig.1 Fig.4 Fig.3 Fig.5 .
  • Page 22 . Insert the wall panel (WA1) into the base ‘U’ channel as before. Make sure the joining the wall panel must be very closed as fig.1. and also the position fig.2. Secure the wall panel with (S1) screws. See fig.3. Fig.1 Fig.2 BC3C...
  • Page 23 . Insert the top ‘U’ channel (TC3C & TC4C) on top of the wall panel. The ‘U’ channel edge will be inserted in between the corner column & wall panels. TC4C TC3C TC3C TC4C Fig.1 Fig.2 . Inserted the center joint (CJC) in between the top ‘U’...
  • Page 24 . Secure the top ‘U’ channels with wall panels by (S1) screws from inside. . Insert the wall panel (WA3) into the base ‘U’ channel (BC1C) and slide into the corner column (CCC). See fig.1&2. Make sure the wall panel must be inserted fully into the corner column.
  • Page 25 . Insert the door column (DCLC) into the base ‘U’ channel as well as with wall panel (WA3). See fig.1&2. The bottom of the door column will be in between the base ‘U’ channel & wall panel. See fig.2. Secure the column with base ‘U’ channel by (S1) screw from inside.
  • Page 26 . Insert the top ‘U’ channel (TC1C) on top of the wall panels. Make sure edge of the top ‘U’ channel must be inserted in between the wall panel and corner column. See fig. TC1C TC1C . Inserted the center joint (CJC) in between the top ‘U’...
  • Page 27 . Line up the pre drilled hole on door columns (DCLC & DCRC) with top ‘U’ Channel & secure with the (S1) screws from inside. TC1C DCLC DCRC . Secure the top ‘U’ channels with wall panels by (S1) screws from inside. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 28 . Make sure in between the door column distance must be 34 1/4 inches. DCRC DCLC . Secure the door columns (DCLC & DCRC) with wall panels by using (S1) screws from inside & outside. DCLC DCRC IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 29 . Insert the door stopper (DSC) on top of the base ‘U’ channel. See fig.1&2. Line up the pre drilled holes and secure with (S1) screws from inside & outside. See fig.3. BC1C BC1C Fig.1 Fig.2 Fig.3 . Insert the door stopper (DSC) to the top ‘U’ channel.
  • Page 30 . Place the roof panel (RPRC) on top of the ‘U’ channel. Make sure the thicker section must face towards the front. Line up the pre drilled holes on roof panel with top ‘U’ channel. See fig.1&2. Secure the roof panel with (S11) & (S10) screws. See fig.3&4.
  • Page 31 . Place the roof panel (RPCC) on top of the top ‘U’ channel. Make sure the overlapping of the roof panel as shown fig.1. Secure the roof panel with (S10 & S11) self drilling screws. See fig.2. RPCC RPCC RPCC RPRC RPRC Fig.1...
  • Page 32 . Place the roof panel (RPLC) on top of the top ‘U’ channel. Make sure the overlapping of the roof panel as shown fig.1. Secure the roof panel with (S10 & S11) screws. See fig.2. Place the screw cap (S14) on the screw head for all. See fig.3. RPLC RPLC RPLC...
  • Page 33 . Place the left side roof flashing front (LSRFF) on top of the roof panel as shown in fig.1. Line up the pre drilled holes on roof flashing and top ‘U’ channel (TC3C). Insert the spacer (SPC) in between the roof flashing and top ‘U’ channel. See fig.2. Secure the roof flashing with (S5) screws.
  • Page 34 . Place the front roof flashing top (FLRFT) on front left roof flashing (FLRF) as shown in fig.1. Secure with (S1) screws from top to the roof panel. See fig.2. Insert the corner joint (CRJ) at the corner, in between roof flashing and corner column. See fig.3.
  • Page 35 . Place the Gutter joint (GJC) at the bottom of Gutter left & right and secure with (S1) screws. See fig.1,2 & 3. Fig.1 Fig.2 Apply Silicon Back Fig.3 . Place the Gutter support (GSC) at the bottom of Gutter. Secure with wall panel and Gutter by (S1) screws.
  • Page 36 . Assemble the female adaptor (DFA4) with No spout box (DNS) as shown in fig.1. Fix the No spout box assembly to the Gutter with (S5) screws as shown in fig.2 & 3. DFA4 DFA4 Fig.1 Fig.2 Back Fig.3 . Insert the end cap (P2BE) at the both end of the gutter and secure with super glue.
  • Page 37 . Align the door hinges holes with door column right (DCRC) secure with (S13) screws. See fig.1&2. DCRC Fig.1 Fig.2 DOOR . Assemble the door lock as shown in figure. Fig.1 Fig.2 Fig.3 Fig.4 Fig.5 Fig.6 Fig.7 IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.

  • Page 38: Window Assembly

    Window Assembly . Using a jigsaw cut the wall panel on (WA1) as per shown the size. Out Side of wall Reference Side . Insert the window frame into the wall panel from outside. Inside O u t s i d e IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 39 . Insert the window into the window frame from inside. . Drill 4 holes Dia. 1/8 inches on window frame through the pre drilled holes on window. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 40 . Secure the window with window frame by (S2) screws. . Assemble the window handle with screws. IMPORTANT: USE HAND GLOVES TO PREVENT INJURY.
  • Page 41 . Insert the window packing (WP) in between the window frame and wall panel. See fig.1. Fill the gap with silicon glue. See fig.2. Apply Silicon Fig.1 Fig.2 Note Apply the silicon glue in between the roof panel and wall panel to avoid the water leakage.