Interpack HSD2000 ET II RC Operation Manual & Parts Lists
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Interpack HSD2000 ET II RC Operation Manual & Parts Lists

Ripcord tape head
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HSD2000 ET II RC
RipCord™ Tape Head
OPERATION MANUAL & PARTS LISTS
2" (48mm) & 3" (72mm)
This Manual Covers Tape Heads with the Serial Numbers Starting with:
H175R or H675R
For All Other Numbers, Please Contact Customer Service @ 800-474-8273
1

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Summary of Contents for Interpack HSD2000 ET II RC

  • Page 1 HSD2000 ET II RC RipCord™ Tape Head OPERATION MANUAL & PARTS LISTS 2” (48mm) & 3” (72mm) This Manual Covers Tape Heads with the Serial Numbers Starting with: H175R or H675R For All Other Numbers, Please Contact Customer Service @ 800-474-8273...

  • Page 3: Table Of Contents

    ABLE OF ONTENTS Section 1 Table Of Contents--------------------------------------------- 3 Section 2 Technical Assistance----------------------------------------- 4 Section 3 Warranty--------------------------------------------------------- 5 Section 4 Description Of Tape Head----------------------------------- 6 Section 5 Safety Issues--------------------------------------------------- 7 Section 6 Specifications--------------------------------------------------- 10 Tape Head Dimensions-------------------------------------- 10 Tape Head Components------------------------------------- 11 Tape Head Specifications----------------------------------- 12 Installation In Other Machinery----------------------------- 13 Section 7...

  • Page 4: Technical Assistance

    SSISTANCE Technical Support This is the Interpack Model HSD 2000-ET II RC Series Tape Head you ordered. It has been set up and tested in our factory with Intertape brand tapes and RipCord™ thread. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.

  • Page 5: Warranty

    Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: ...

  • Page 6: Description Of Tape Head

    ESCRIPTION OF Figure 1-1 The Intertape HSD 2000-ET II RC Family of Tape Heads are designed to apply Intertape brand pressure sensitive carton sealing tape and RipCord™ thread to the top center seam of regular slotted corrugated cartons and Intertape brand pressure sensitive carton sealing tape to the bottom center seam of regular slotted corrugated cartons.

  • Page 7: Safety Issues

    AFETY SSUES There is a safety label used on all Interpack Tape Heads. This label is placed on the Tape Head knife guard to warn operators and service personnel of the sharp cutting edge of the blade. Please read the label and the following safety precautions before using the Tape Head.
  • Page 8 AFETY SSUES The illustrated label shown in Figure 2-1 is attached to the Knife Guard. The label warns operators and service personnel of the very sharp blade. The guard shall only be removed when the torsion spring or the guard itself are being replaced. Should the tape head be operated without blade guard, user voids all warranty implied, the manufacturer bears no responsibility for the...
  • Page 9 AFETY SSUES The illustrated label shown in Figure 2-4 is attached to the operator side plate of each tape head. The label provides operators and service personnel the proper method of threading a new roll of tape through the tape head.

  • Page 10: Specifications

    PECIFICATIONS Tape Head Dimensions Front View Figure 3-1...

  • Page 11: Tape Head Components

    PECIFICATIONS Tape Head Components Figure 3-2...

  • Page 12: Tape Head Specifications

    PECIFICATIONS Operating Conditions Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean, dry cartons. Note: The HSD 2000-ET II RC Standard Tape Head should never be washed down or subjected to conditions causing condensation on components. HSD 2000-ET II SS Stainless Steel tape heads provide protection against mild detergent wash down only.
  • Page 13 1) The case must be positively propelled through the case sealer taking into account any void fills, overfills, stability factors or weight factors. 2) Verify the case sizes which will be processed through the case sealer. Installing Interpack HSD 2000-ET II RC tape heads to process very short cases may cause the tape heads to collide with each other.

  • Page 14: Set Up Procedures

    ROCEDURES Receiving and Handling All contents must be verified upon reception. The following items are included with each tape head. UH175R UH675R ESCRIPTION 2” W 3” W LATED LATED Main Tape Head assembly SHCS M6 x 8 (part no. UF0810) Mounting adaptors (part no.

  • Page 15: Mounting Adapters

    HSD 2000-ET II RC Tape Heads require Mounting Adapter Hardware to install in any case sealer or case erector. If your Tape Heads are pre-installed in your Interpack or TUFflex case sealer or case erector, you do not need to follow any instructions from this section. If your tape heads will be installed in any other competitive machinery, please review these general guidelines plus any additional instructions included with your HSD 2000-ET II RC tape head.

  • Page 16: Tape Loading

    ROCEDURES Tape Loading The HSD 2000-ET II RC Tape Heads accommodate 2-inch (48mm) wide tape rolls, while the HSD 2000-ET II RC/3" Tape Heads accommodate 3-inch (72mm) wide rolls. 1. Place the tape head onto a sturdy, flat surface. 2. Move the peel off roller away from the mandrel. 3.

  • Page 17: Tape Threading

    ROCEDURES ARNING HE KNIFE CONTAINED IN THE EAD IS EXTREMELY SHARP SE CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY Tape Threading Preparation Figure 4-5 Threading the tape in the Tape Head does not require any special tools. 1.
  • Page 18 ROCEDURES Adhesive Side Guide Roller Clutch Roller Figure 4-6 Figure 4-7 1. As illustrated in Figures 4-6 & 4-7, first thread the tape tail over the Peel Off Roller. 2. Thread the tape over and around the first “smooth” Guide Roller. 3.
  • Page 19 ROCEDURES RipCord™ Shaft Plunger Adjustment Every RipCord™ tape head has been set up and tested in our factory. RipCord™ spool cores may differ slightly in size and adjustment may be required for proper operation. Figure 4-8 Figure 4-9 1. Make sure that there is a full roll of 2.

  • Page 20: Ripcord™ Threading

    ROCEDURES RipCord™ Threading Figure 4-11 Figure 4-12 3. Install RipCord™ pool onto shaft, making 4. Pull cord around tensioner as shown and sure that the spool sits flush on the pull towards the front of the tape head. mounting plate. Figure 4-13 Figure 4-14 5.

  • Page 21: Tape Centering

    ROCEDURES Tape Centering If the tape is not centered as it travels through the tape shoe guide, the tape mandrel can be adjusted in or out to correct this Loosen the M18 inverse jam nut on the rear of the mandrel as shown in Figure 4-15 with a 10 mm allen key.

  • Page 22: Tape Leg Length Adjustment

    ROCEDURES Tape Leg Length Adjustment For optimum performance, the tape leg length has been factory set at 2 inches (50 mm). However, the tape leg length can be modified. Front Tape Leg To adjust the tape leg length on the leading end of the box, refer to Figure 4- 17 of the clutch assembly.

  • Page 23: One Way Clutched Roller Adjustment

    ROCEDURES One Way Clutched Roller Adjustment This one direction, tensionable roller assures that proper tension is present when cutting the tape. It is preset at the factory Nylon but should re-adjustment be necessary, Lock follow these steps: 1. Decrease all mandrel tension 2.

  • Page 24: Mandrel Tension Adjustment

    ROCEDURES Mandrel Tension Adjustment Mandrel tension is required to control over spin of a full tape roll after the case is finished processing. The tension is set at the factory and no change to the tension should be necessary since the peel off roller should control the over spin in most cases.

  • Page 25: Troubleshooting

    However, should a problem occur, we recommend that you consult the following table. If the problem you encounter is not discussed in this table, call Interpack Technical Support. (See Page 4 of this document).
  • Page 26 ROUBLESHOOTING ONTINUED ROUBLE OSSIBLE AUSES OLUTIONS “Tape Tabbing” or folding Generally, too much tension on itself on the trailing tape on the application of the tape. Follow steps below Applying urethane rollers, Remove any adhesive build up delrin guide rollers, knurled with silicon spray.
  • Page 27 ROUBLESHOOTING ONTINUED ROUBLE OSSIBLE AUSES OLUTIONS Front tape leg too long Tape threaded incorrectly Check for proper tape threading against threading diagram on side plate of tape head Tape leg length misadjusted Re-set front tape leg length Rear tape leg too short Generally, too much tension Follow corrective action in “Tape on the application of the tape...

  • Page 28: Recommended Spare Parts List

    ECOMMENDED PARE ARTS We recommend that you stock the following spare parts. These parts are contained in the “spare parts kit” indicated below. The components of the spare parts kits are also referenced should individual components need to be ordered. HSD 2000-ET II RC Standard 2”...
  • Page 29 ECOMMENDED PARE ARTS HSD 2000-ET II RC Standard 3” Wide Spare Parts Kit UH1003RC Parts Contained in UH1003RC Spare Parts Kit ODEL UMBER ESCRIPTION UMBER UANTITY Roller shell ETM 3’’ UPH0966 Ext. spring, light UPH0910 Ext. main spring UPH1090 Knife guard spring UPH9195 Brush ETM 3’’...

  • Page 30: Section 10 Preventive Maintenance

    REVENTIVE AINTENANCE ARNING URN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE EADS OR TO LOAD TAPE F POWER CORDS ARE NOT DISCONNECTED SEVERE INJURY TO PERSONNEL COULD RESULT The HSD 2000-ET II has been designed and manufactured with the finest components to provide long, trouble free performance.

  • Page 31: Ripcord™ Rotary Blade Replacement

    REVENTIVE AINTENANCE ARNING URN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE EADS OR TO LOAD TAPE F POWER CORDS ARE NOT DISCONNECTED SEVERE INJURY TO PERSONNEL COULD RESULT RipCord™...

  • Page 32: Oiler Pad Lubrication

    REVENTIVE AINTENANCE Lubrication The HSD 2000-ET II tape heads ship from the factory permanently lubricated. No additional lubrication is necessary, however, a small amount of lightweight oil applied to rotating and pivot points will extend the life of the tape head and assure maximum performance. There is, however a felt pad on the blade guard which can serve as an oiler pad to help clean the blade should adhesive accumulate.

  • Page 33: Urethane Wipe Down Roller Replacement

    REVENTIVE AINTENANCE Urethane Wipe Down Roller Replacement These red rollers are wear items and should be inspected regularly and replaced if necessary. Front & Rear Wipe Down Roller Replacement Removing The Urethane Roller 1. Using a snap ring pliers, remove the snap ring from the roller shaft.

  • Page 34: Spring Replacements

    REVENTIVE AINTENANCE Spring Replacements There are 3 springs on the HSD 2000-ET II. These springs are wear items and should be inspected regularly and replaced if necessary. Below are instructions for replacing the two most common springs. Main Spring Replacement 1.
  • Page 35 REVENTIVE AINTENANCE Knife Arm Spring Replacement If the compression spring breaks, the sequence to change it is as follows. 1. Remove the snap ring attached to the knife arm assembly. (Wear safety glasses while working with retaining rings). Snap Ring Figure 5-8 2.
  • Page 36 REVENTIVE AINTENANCE Knife Arm Spring Replacement, cont’d. 4. Press the spring barrel against the spring mandrel until it is ready to slide back on the short shaft. See Figure 5-11. Move the whole sub assembly back to its original position. Figure 5-11 5.
  • Page 37 REVENTIVE AINTENANCE Knife Guard Spring Replacement BHCS As a precaution, remove the cutter blade to Blade avoid injury Front Wipe Down Roller Figure 5-13 Remove the cross shaft NOTE: These screws are secured with loctite and may require applied heat prior to removal 1.
  • Page 38 REVENTIVE AINTENANCE Carefully slide out the shaft from the end of the shaft that contains the remaining flathead countersink screw Figure 5-15 Remove the broken spring Figure 5-16...
  • Page 39 REVENTIVE AINTENANCE Behind The Cutter Blade To properly orient the new knife spring Position the new knife spring as shown in Figure 5-17. Note which leg of the spring should lie behind the cutter blade mounting plate Note which leg of the spring should wrap around the front of the knife guard In Front Of...
  • Page 40 REVENTIVE AINTENANCE To Complete The Installation Apply some Blue Loctite to the threads of the M3 screw and fasten to the end of the cross shaft. Tighten using two 2mm hexagonal keys as shown in Figure 5-19 Rotate the knife guard to make sure there is no binding Re-install the cutter blade as shown in Figure 5-13...

  • Page 41: Wipe Down Brush Replacement

    REVENTIVE AINTENANCE Wipe Down Brush Replacement This multi row brush assists in wiping down the top center seam of the case. While the red wipe down rollers perform much of the wipe down, the wipe down brush enhances the wipe down as it can better conform to the irregularities of the top of the case such as over fills, void fills and the “wash-board”...
  • Page 42 CHEDULE REVENTIVE AINTENANCE Frequency Item Action Required Material Weekly Monthly Quarterly Blade Guard Oiler Pad Lubricate Lightweight oil Hardware Re‐tighten any loose hardware Replace any missing hardware Cutter Blade Inspect for wear Clean Solvent Cleaner Mandrel Assembly Disassemble & Observe Mandrel Spring Check for weakness None Mandrel Friction Washer Clean Solvent Cleaner Mandrel Metal Washer None None Mandrel Shaft Remove any dust and adhesive build up Solvent Cleaner Mandrel Bearing Check for wear None Peel Roller Delrin Roller Check for free spinning. Disassemble  and remove any adhesive build up.
  • Page 43 A –I & P PPENDIX LLUSTRATIONS ARTS ISTS Tape Head Sub-assemblies……………………………………………………………………. A-1 Main Frame Sub-assemblies……………………………………………………………………. A-3 Front Cover Frame Sub-assemblies……………………………………………………………. A-5 Rear Cover Frame Sub-assemblies………………………………………………………..A-7 Rear Arm…………………………………………………………………………………………. A-9 Clutch Assembly..………………………………………………………………………..A-11 Mandrel Assembly…………………...…………………………………………………….…… A-13 Peel-off Arm Assembly……………………………………………………………………... ….. A-15 Link Assembly………………………………………………………………………………..
  • Page 44 THIS PAGE INTENTIONALLY BLANK...
  • Page 46 ITEM PART # DESCRIPTION UH175R/QTY. UH675R/QTY. USH1034 MAIN FRAME 72 ET 2.5 USH1033 MAIN FRAME 48 ET 2.5 USH1035 FRONT COVER FRAME USH7020 REAR COVER FRAME 72 USH7019 REAR COVER FRAME 48 USH0786 REAR ARM ET II 72 USH0774 REAR ARM ET II 48 USH0787 CLUTCH ASS'Y 72 USH0775...
  • Page 47 2 4 6 8...
  • Page 48 USH1033 USH1060 USH1034 USH1061 ITEM PART # DESCRIPTION 2"/QTY. 2"SS/QTY. 3"/QTY. 3"SS/QTY. UPH3754 MAIN FRAME ET II UPH3838 MAIN FRAME ET II SS UPH9041 SPACER BAR UPH3638 SPACER BAR UPH7259 SPACER BAR UPH3665 SPACER BAR UPH9042 SPACER BAR UPH3835 SPACER BAR UPH7258 SPACER BAR UPH3836...
  • Page 50 USH1035 USH1036 ITEM PART # DESCRIPTION /QTY. SS/QTY. UPH9107 FRONT COVER FRAME UPH9109 FRONT COVER FRAME UF5404 FHCS M5 - 0.8 x 16 mm UF3277 SS FHCS M5 - 0.8 x 16 mm UF5400 FHCS M5-0.8 x 12 mm UF3282 SS FHCS M5-0.8 x 12 mm UPH0872 STOP RETAINER ETM...
  • Page 52 USH7019 - 2" USH7020 - 3" USH7021 - 2" SS USH7022 - 3" SS ITEM PART # DESCRIPTION QTY. QTY. QTY. QTY. UPH9103 REAR COVER FRAME UPH9105 REAR COVER FRAME SS UF5404 FHCS M5 - 0.8 x 16 mm UPH3655 BRUSH 2"...
  • Page 54 USH0774 USH0786 USH0872 USH0881 ITEM PART # DESCRIPTION 2" QTY. 3" QTY. 2" SS QTY. 3" SS QTY. UAH0017 REAR ARM WITH BEARING UAH0019 SS REAR ARM W. BEARING UPH3643 SHAFT, ROLLER ETM II UPH3668 SHAFT, ROLLER ETM II UPH3641 ROLLER CORE UPH3667 ROLLER CORE...
  • Page 55 A-11...
  • Page 56 USH0775 2" USH0787 3" USH0870 2" SS USH0879 3" SS ITEM PART # DESCRIPTION QTY. QTY. QTY. QTY. UPH3651 CLUTCH BRACKET ETM II UPH0887 GUIDE ROLLER SHAFT UPH0949 GUIDE ROLLER SHAFT UPH0888 GUIDE ROLLER ETM UPH0950 GUIDE ROLLER ETM UPH1028 CLUTCH SHAFT UPH1254 CLUTCH SHAFT...
  • Page 57 A-13...
  • Page 58 USH1008 - 2" USH1009 - 3" USH1010 - 2" SS USH1011 - 3" SS ITEM PART # DESCRIPTION QTY. QTY. QTY. QTY. UAH0093 MANDREL ARM SUB ASS'Y UAH0092 SS MANDREL ARM SUB ASS'Y UPH3762 SHAFT, MANDREL ETII TW 2" UPH3768 SHAFT, MANDREL ETII TW 3"...
  • Page 59 A-15...
  • Page 60 ITEM PART # DESCRIPTION USH4111/QTY. USH4112/QTY. UPH1291 PEEL-OFF ARM SUPPORT ET UPH4845 PEEL-OFF ARM UPH0904 PEEL-OFF ARM PIVOT UF6388 NYLON F.W. 10.5 x 16 x 0.85 mm UF1042 FHCS M6-1 x 12 mm UF5202 SHCS M3-0.5 x 6 mm UF6305 FHCS M5-0.8 x 10 mm UF0830 SHCS M6-1 x 16 mm...
  • Page 61 A-17...
  • Page 62 USH0939 ITEM PART # DESCRIPTION QTY. UPH7100 LINK ROD UPH7101 ROD END BEARING, 10 mm R.H. UPH7102 ROD END BEARING, 10 mm L.H. UF1661 HEX JAM NUT M10-1.5 LEFT UF3708 HEX JAM NUT M10-1.5 UF6388 NYLON F.W. 10.5 x 16 x 0.85 mm UF6389 NYLON F.W.
  • Page 63 A-19...
  • Page 64 USH0521 USH1030 USH1031 USH1032 ITEM PART # DESCRIPTION 2"/QTY. 3"/QTY. 2"SS/QTY. 3"SS/QTY. UAH0120 FRONT ARM WITH BEARING UAH0140 FRONT ARM WITH BEARING SS UF6301 RETAINING RING FOR 10 mm SHAFT UF3557 SS RETAINING RING FOR 10 mm SHAFT UPH0775 ROLLER SHELL UPH0966 ROLLER SHELL UAH0009...
  • Page 65 11 3 A-21...
  • Page 66 UAH0009 UAH0010 UAH0011 UAH0012 ITEM PART # DESCRIPTION 2" /QTY. 3" /QTY. 2"SS/QTY. 3"SS/QTY. UPH3644 TAPE SHOE 48 UPH3663 TAPE SHOE 72 UPH0882 TAPE SHOE GUIDE L.H. UPH1021 SS TAPE SHOE GUIDE L.H. UPH0883 TAPE SHOE GUIDE R.H. UPH1032 SS TAPE SHOE GUIDE R.H. UPH0879 FINGER UPH0880...
  • Page 67 A-23...
  • Page 68 ITEM PART # DESCRIPTION USH0970/QTY. USH0971/QTY. UAH0137 KNIFE ARM WITH BEARINGS 3" UAH0121 KNIFE ARM WITH BEARINGS 2" UPH4835 BLADE UPH4834 BLADE UF5602 BHCS M5-0.8 X 16mm UPH9178 SHAFT, BLADE GUARD UPH9175 SHAFT, BLADE GUARD UPH9099 TORSION SPRING UF6312 FHCS M3-0.5 x 8 mm UF6301 RETAINING RING FOR 10 mm SHAFT UPH3902...
  • Page 69 A-25...
  • Page 70 USH1057 USH1058 - SS ITEM PART # DESCRIPTION /QTY. /QTY. UAH0150 SPRING MANDREL V2 UAH0151 SPRING MANDREL V2 SS UPH7678 SPRING GUIDE V2 Default SPRING BARREL V2 UPH4665 COMP. SPRING 13.7 O.D. 1.7 W.D. 50.8 LONG UPH7427 COMP. SPRING 13.7 O.D. 1.7 W.D. 50.8 L. SS UF9149 JAM NUT M6 UF3361...
  • Page 71 A-27...
  • Page 72 ITEM PART # DESCRIPTION QTY. UPH4858 SPOOL TRAY UF5603 BHCS M5-0.8 x 20 UF6340 SS FW M5 UPH4859 CLAMP PLATE UPH3647 10mm PIVOT SHAFT ET II UF7011 SS BHCS M5-0.8 X 12mm UF1700 FW 1/4 ZINC A-28...

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