Interpack ipg RSA 2024-TB/2” Operations Manual & Parts List
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Interpack ipg RSA 2024-TB/2” Operations Manual & Parts List

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RSA 2024-TB/2"
RANDOM SEMI-AUTOMATIC CASE SEALER
Rapid Packaging, Inc.
763-404-8900 | info@RapidPackaging.com
www.RapidPackaging.com
Serial Numbers TM108 XX X XXX

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  • Page 1 RSA 2024-TB/2” RANDOM SEMI-AUTOMATIC CASE SEALER Rapid Packaging, Inc. 763-404-8900 | info@RapidPackaging.com www.RapidPackaging.com Serial Numbers TM108 XX X XXX...

  • Page 2: Table Of Contents

    TABLE OF CONTENT Description RSA 2024-TB/2" ..........................5 Important Safeguards ............................6 Specifications ................................9 Power Requirements ............................9 Operating Speed ..............................9 Operating Conditions ............................10 Tape ..................................10 Tape Width ................................10 Tape Roll Diameter ............................10 Tape Application Leg length - Standard .....................
  • Page 3 Service Instructions Service This is the Interpack Model RSA 2024-TB/2” Uniform Side Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.
  • Page 4 Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: ...

  • Page 5: Description Rsa 2024-Tb/2

    Figure 1 Description RSA 2024-TB/2” ® The Interpack RSA 2024-TB/2” Carton Sealing Machine with HSD 2000 ET II Tape Heads is designed to apply Intertape brand Pressure Sensitive carton sealing tape to the top and bottom center seam of regular slotted corrugated cartons. The RSA 2024-TB/2”...

  • Page 6: Important Safeguards

    NOTE: IN THE EVENT THESE SAFETY LABELS SHOWN ON PAGES 6-8 ARE DAMAGED OR DESTROYED, REPLACEMENTS ARE AVAILABLE. There are a number of safety labels used on Interpack Carton Sealers. The illustrated label “WARNING SHARP CUTTING BLADE”, shown in Figure 2 is attached to the Knife Guard inside the upper ®...
  • Page 7 Important Safeguards The illustrated label “WARNING MOVING PARTS” shown in Figure 4 is located on the “EXIT” end of the Left Hand side cover. The label warns the operators and service personnel of the pinch point at the exit ends of the machine. Figure 4 The illustrated label “WARNING - MOVING MACHINES PARTS”...
  • Page 8 The illustrated label “WARNING - OPERATION / SERVICE”, shown in Figure 6 is located on the side of the column. This label provides convenient safety instruction for the operator and service personnel in the operation of the Interpack Carton Sealing Equipment. Figure 6 UDM108-01 RSA2024-TB/2”...

  • Page 9: Specifications

    Specifications 1. Power Requirements: Electrical - 115 VAC, 60 HZ, 8.4 A (966 Watts) This machine comes standard with one (1) 1/6 H.P. and one (1) 1/3 H.P. gear motors and comes with a standard neoprene covered power cord and a grounded plug. Contact your Intertape Representative for power requirements not listed above.

  • Page 10: Operating Conditions

    Specifications 3. Operating Conditions: Use in a dry, relatively clean environment at 40 to 105 F ( 5 to 40 C) with clean dry cartons. IMPORTANT NOTE: MACHINE SHOULD NOT BE WASHED DOWN OR SUBJECTED TO CONDITIONS CAUSING CONDENSATION ON COMPONENTS. 4.

  • Page 11: Box Board

    Specifications (Cont’d) 9. Box Board: Style: regular slotted Containers (RSC) 125 to 275 P.S.I. bursting test, single or double wall B or C flute. 10. Carton Size Capacities: Height (inches) Width (inches) Length (inches) Standard minimum maximum Infinite Height (inches) Width (inches) Length (inches) Optional...

  • Page 12: Machine Dimensions

    Specifications (Cont’d) 11. Machine Dimensions: Figure 7 12. Set-Up Recommendations:  The Carton Sealer must be level.  Customer supplied infeed conveyor (if used) should provide straight and level entry.  Customer supplied exit conveyor (if used) should be straight and declined no more than ¼”/foot away from the machine to convey the sealed cartons away from the machine.

  • Page 13: Receiving And Handling

    Set-Up Procedure Receiving and Handling After unpacking the machine, look for any damage that may have occurred during shipping. Should the machine be damaged, file a claim with the transport company and notify your representative as soon as possible. The following instructions are presented in the order recommended for setting up and installing the RSA 2024-TB Carton Sealing machine as well as for learning the operating functions and adjustments.

  • Page 14: Stop/Start Box

    Set-Up Procedure Table Level The Carton Sealer must be installed on a near level ground. Ensure that the machine is level and firmly on the ground (no rocking). Adjust the roller height with the four (4) telescopic adjustment legs to accommodate conveyor heights from 24 to 30 inches.

  • Page 15: Tape Loading

    Set-Up Procedure Tape Loading ® ® The HSD 2000-ET II /2’’Tape Heads accommodate 2" wide Tape rolls and HSD 2000-ET II /3’’Tape Heads accommodate 3" wide rolls. Check the Tape Head Manual included with your ® Carton Sealer or the Tape Head label on the side of the HSD 2000 ET II Tape Head to determine which Tape Head you are using.

  • Page 16: Tape Threading - Upper Tape Head

    Set-Up Procedure Tape Threading - Upper Tape Head Remove the blade guard from the knife in the Tape head. NOTE: TURN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD FROM THE ELECTRICAL SUPPLY BEFORE BEGINNING TO WORK ON THE TAPE HEADS OR TO LOAD TAPE.

  • Page 17: Air Connection

    Air Connection The regulator has a male "quick disconnect" adaptor. Connect clean dry compressed air to this adapter. The RSA2024-TB requires a minimum of 3 C.F.M. at 75 psi maximum. To regulate the air pressure, pull on the green knob located on the side of the machine.

  • Page 18: Operating Instructions

    Operating Instructions ® Once the HSD 2000 Tape Heads, (both bottom and top) have been loaded with tape and threaded the machine is ready to process RCS cartons. The following instructions are presented in the order recommended for processing cartons successfully through the RSA 2024-TB Carton Sealing machine.

  • Page 19: Troubleshooting

    Troubleshooting Interpack Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period. However, if a problem should occur we recommend that you always look for simple things first, then more complex problems. This is exactly how this table is constructed, as the numbers increase, complexity increases.
  • Page 20 The Top Belt The inlet pressure is too low. Adjust the inlet pressure on the Drive Assembly main regulator to 80 psi and raises too slowly. make sure that the pressure doesn't fall below 70 psi while it is operating. The moving parts are rubbing on something.

  • Page 21: Recommended Spare Parts List

    Recommended Spare Parts List DESCRIPTION ITEM RECOMMENDED NUMBER QTY. BEARING PULLEY UPM0324 BELT, DRV SAG12E, 2” X 6FT. 7.50” UPM1816 LINEAR BEARING 25MM SHAFT LM25UU SPRING BLADE UPM0011 BO PRESSURE GAUGE 40MM 0.6 BAR UPM3273 WHEEL 2-7/8”DIA. COMPR. GUIDE UPM1659 UDM108-01 RSA2024-TB/2”...

  • Page 22: Electrical Schematic

    ELECTRIC DIAGRAM UDM108-01 RSA2024-TB/2”...

  • Page 23: Pneumatic Schematic

    PNEUMATIC DIAGRAM UDM108-01 RSA2024-TB/2”...

  • Page 24: Illustrations And Parts Lists

    APPENDIX A – PARTS LISTS – UM108TW...
  • Page 25 UM108TW...
  • Page 26 UM108TW ITEM NO. PART NUMBER DESCRIPTION QTY. USM5050 BASE ASSEMBLY RSA TB USM5051 BB DRIVE ASSEMBLY USM5057 INFEED TABLE RSA TBD USM5055 COLUMN ASSEMBLY RH USM5056 COLUMN ASSEMBLY LH UAM0406 CYLINDER COLUMN RIGHT SIDE UAM0405 CYLINDER COLUMN LEFT SIDE USM5058 TOP BELT ASSEMBLY USM5061 PNEUMATIC...
  • Page 27 USM5050...
  • Page 28 USM5050 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0493EV BASE FRAME UAM0400 LEG ASSEMBLY UPM2084 SIDE COVER UAM0170EV STOP START SWITCH ASS'Y USM5060 ELECTRICAL ASSEMBLY UF6307 HEX NUT M5-0.8 UF7023 LW M5 UF5201 SHCS M5 X 0.8 X 10mm...
  • Page 29 UAM0400...
  • Page 30 UAM0400 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM2071 LEG FOR BASE UF4229 CARRIAGE BOLT M10-1.5 x 20 UF3680 FW M10 UF6371 LW M10 UF6314 HNR M10 x 1.5 UF0457 HHCS M10-1.25 x 20 mm UPM1002 LEG ADJUSTMENTS (1 LEG)
  • Page 31 UAM0170EV...
  • Page 32 UAM0170EV ITEM NO. PART NUMBER DESCRIPTION QTY. UPM1504EV ELECTRIC SWITCH BOX UPM4517 SELECTOR SWITCH UPM0419 LEGEND PLATE "EMERG.STOP" UPM0418 LEGEND PLATE "START" UPM0693EV STOP BUTTON RED MUSH INC UPM4514 ON/OFF GREEN BUTTON RSA UF7008 SS BHCS M4-07 X 6mm UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF)
  • Page 33 BOTTOM BELT DRIVE USM5060 MOTOR TOP BELT DRIVE MOTOR...
  • Page 34 USM5060 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0411 ELECTRIC CONTROL BOX UPM0209 POWER CORD, 14/3 UPM9719 CAPACITOR 16uF UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) UF1828 REG F.W. M6 UF6363 LW M6 UF0830 SHCS M6-1 x 16 mm UF3637 HNR M6-1.0 UPM9728...
  • Page 35 UAM0411 14 12 11 18 10 9...
  • Page 36 UAM0411 ITEM NO. PART NUMBER Description QTY. UPM1970 BOX ELECT. 400mm X 305mm X 150mm UPM0407 DIN RAIL UPM7691 MOTOR STARTER TELEMEC 110VAC UPM2880 TERMINAL BLOCK DOUBLE TW UPM2881 TERMINAL BLOCK DOUBLE END CAP UPM0226 WIRE WAY 30mm UPM0254 WIRE WAY 50mm UPM7428EV FUSE TERMINAL BLOCK 5mm, WHITE LED UPM4466...
  • Page 37 USM5051 16 17 17 18 9 19...
  • Page 38 USM5051 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0401 BB DRIVE SUB ASSEMBLY RH UAM0402 BB DRIVE SUB ASSEMBLY LH UPM4073 SPACER, DRIVE 2" UPM1825EV BOTTOM SUPPORT SHAFT 2" UPM1517EV TENSION RELEASE TOOL 2" UPM0870EV TOP CHAIN COVER UPM0880EV SUPPORT BAR 2" UPM1830EV CHAIN GUARD 2"...
  • Page 39 UAM0401...
  • Page 40 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0401 UPM1837 BOTTOM BELT DRIVE SECTION R.H. UPM0029 STRIP UHMW 2" X .03"THK UPM1688 REAR SUPPORT ANGLE R.H UPM1519 COSTUM WASHER UF2080 POP RIVET S-44 UPM0259 IDLER PULLEY UPM1233EV IDLER PULLEY SHAFT 50mm UPM4450 DRIVE PULLEY UPM1816 BELT DRIVE.
  • Page 41 UAM0402...
  • Page 42 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0402 UPM1838EV BOTTOM BELT DRIVE SECTION L.H. UPM0029 STRIP UHMW 2" X .03"THK UPM1687 REAR SUPPORT ANGLES UPM1519 COSTUM WASHER UF2080 POP RIVET S-44 UPM4473 TENSIONNER SLIDE UA UPM0101EV TENSIONNER SPRING HOLDER UPM0112 SPRING LOCATOR PIN UPM0038 DIE SPRING - LHL-750B-5 UPM0259...
  • Page 43 USM5057...
  • Page 44 USM5057 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM2136EV INFEED GUIDE TABLE UPM1979 ROLLER 24.375" X 1.375" OD UPM2137 ROLLER PLATE R.H. UPM2085 ROLLER PLATE L.H. UPM0760 RSA-TB TOP ROLLER PLATE UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE UPM1963EV Cross Shaft, Infeed Table Metric UPM0028EV SPROCKET #35B20 14mm BORE UPM0159EV BOTTOM CHAIN BLOCK ADAPTOR...
  • Page 45 USM5057 ITEM NO. PART NUMBER DESCRIPTION QTY. UF4315 HITCH PIN UPM2109 SPRING .105 GAGE .750IDX1.5LG UPM2193 WORLD BEAM SENSOR UF4317 PHS M3 x 20mm UF4236 SHCS M6-1 X 30mm UF1828 REG F.W. M6 UF5900 NYLON LOCK NUT M6-1.0 UF9148 SHCS M4-0.7 x 10mm UF4112 HEX NUT M3-0.5 UF4318...
  • Page 47 USM5055...
  • Page 48 USM5055 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0178EV COLUMN RIGHT SIDE UPM0032 PLUGS BLACK PRY OUT COLUMN UPM1912 COLLAR 25mm UPM0181EV COLUMN SHAFT UPM0054 SPRING 1-17/64 OD X 1-5/8 LG X .148 LM 25UU LINEAR BEARING 25 mm UPM1925EV COLUMN BLOCK UF0301 HHCS M10-1.5 x 35 UF6371...
  • Page 49 USM5056...
  • Page 50 USM5056 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0167EV COLUMN LEFT SIDE UPM0032 PLUGS BLACK PRY OUT COLUMN UPM1912 COLLAR 25mm UPM0181EV COLUMN SHAFT UPM0054 SPRING 1-17/64 OD X 1-5/8 LG X .148 LM 25UU LINEAR BEARING 25 mm UPM1925EV COLUMN BLOCK UF0301 HHCS M10-1.5 x 35 UF6371...
  • Page 51 UAM0406...
  • Page 52 UAM0406 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0165 CYLINDER VERTICAL ANGLE L.H. UPM0146EV BACK PLATE ANGLE SUPPORT UPM2903 PIVOT PIN-SNAP RING UPM3075 FLEXIBLE COUPLING M12 UPM3170EV VERTICAL EYE BRACKET 12mm UPM1924EV CYLINDER OFFSET ATTACHMENT UPM3588 CYLINDER 40mm x 500mm UPM2901 REAR CLEVIS, 40mmCYL.
  • Page 53 UAM0405...
  • Page 54 UAM0405 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0152 CYLINDER VERTICAL ANGLE R.H. UPM0146EV BACK PLATE ANGLE SUPPORT UPM2903 PIVOT PIN-SNAP RING UPM3075 FLEXIBLE COUPLING M12 UPM3170EV VERTICAL EYE BRACKET 12mm UPM1924EV CYLINDER OFFSET ATTACHMENT UPM3588 CYLINDER 40mm x 500mm UPM2901 REAR CLEVIS, 40mmCYL.
  • Page 55 USM5058 12 11...
  • Page 56 USM5058...
  • Page 57 USM5058 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM1930EV TOP FRONT COVER UPM6058 STRAIN RELIEF UPM0196EV STRAIN RELIEF UPM1937EV ELECTRICAL BOX UF6300 RETAINING RING FOR 12mm SHAFT UPM7371 SPROCKET #35B20 18mm BORE UPM6076 ANTI ROTATION WASHER UPM0419 LEGEND PLATE "EMERG.STOP" UF3690 BHCS M5-0.8 X 55mm UF1827 FW M5...
  • Page 59 UAM0407...
  • Page 60 UAM0407 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM2121EV LH CROSS BEAM UPM2104EV RH CROSS BEAM UPM0961EV CROSS BEAM SUPPORT TBD UPM2135 VERTICAL LINK PLATE UF6406 SHCS M8-1 X 75mm UF0867 LW M8 UF0865 SHCS M8-1.25 X 25mm UF1720 REG F.W. ZINC 3/8 UF1770 L.W.
  • Page 61 UAM0408...
  • Page 62 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM1870EV RH DRIVE SECTION TBD UPM2123 BELT GUARD TBD UAM0408 UPM0259 IDLER PULLEY UPM0029 STRIP UHMW 2" X .03"THK UPM0324 BEARING, PULLEY UPM1233EV IDLER PULLEY SHAFT 50mm UF2220 EXT RET'G RING 3/4" SHAFT UPM1879EV TENSIONNER SLIDE UPM1816 BELT DRIVE.
  • Page 63 UAM0409 35 34...
  • Page 64 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM2126EV LH DRIVE SECTION TBD UPM2122 BELT GUARD TBD UAM0409 UPM0259 IDLER PULLEY UPM0029 STRIP UHMW 2" X .03"THK UPM0324 BEARING, PULLEY UPM1233EV IDLER PULLEY SHAFT 50mm UF2220 EXT RET'G RING 3/4" SHAFT UPM1879EV TENSIONNER SLIDE UPM1816 BELT DRIVE.
  • Page 65 USM5061...
  • Page 66 ITEM NO. PART NUMBER DESCRIPTION QTY. USM5061 UPM3755 FILTER REG. (UPM3267) MOUNTING BRKT UPM3267 FILTER REGULATOR NL2-FRE G3/8 UPM0436 FTG Q.D. 3/8 NPT MALE UPM3175 ELBOW BRSS NKL PLT G3/8M x G3/8F UPM3179 ELBOW 3/8 MALE x 8mm TUBE UF7023 LW M5 UF4240 SHCS M5-0.8 x 80mm...
  • Page 67 USM5061 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM3394 VALVE 5/2 MAN. ADJUSTABLE 24V PE UPM3787 FLOW CONTROL VALVE G 1/8 male 8mm tube UF1196 BHCS 10-24 X 1/4'' UF4319 BHCS M5-0.8 x 8mm UF4320 BHCS HK 10-32 x 1'' UF1690 REG F.W.

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