Interpack IPG USA 20-B Operations Manual & Parts List

Interpack IPG USA 20-B Operations Manual & Parts List

Uniform semi-automatic case sealer

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USA 20-B
UNIFORM SEMI-AUTOMATIC CASE SEALER
Serial Numbers TM062 or TM562 XX X XXX

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Summary of Contents for Interpack IPG USA 20-B

  • Page 1 USA 20-B UNIFORM SEMI-AUTOMATIC CASE SEALER Serial Numbers TM062 or TM562 XX X XXX...
  • Page 2: Table Of Contents

    ABLE OF ONTENTS ....................2   ABLE OF ONTENTS ................... 3   ERVICE NSTRUCTIONS ......................4   ARRANTY USA 20-SB................... 5   ESCRIPTION OF ....................... 6   AFETY SSUES ....................... 7   AFETY SSUES ....................10   PECIFICATIONS ....................11  ...
  • Page 3: Service Instructions

    Should you need to contact Interpack Technical Support, please have the Case Sealer model number and serial number available. This information can be found on the nameplate of the side panel of the machine. Interpack Technical Support is available during normal business hours (Eastern Time).
  • Page 4: Warranty

    Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties: ...
  • Page 5: Description Of Usa 20-Sb

    ESCRIPTION OF Figure 1  The Interpack USA 20-SB Carton Sealing Machine with HSD 2000-ET II Tape Head is designed to apply Intertape brand pressure sensitive carton sealing tape to the bottom center seam of regular slotted corrugated cartons. The USA 20-SB is manually adjustable to a wide range of carton sizes (see Carton Size Capacity, page 12).
  • Page 6: Safety Issues

    AFETY SSUES There are a number of safety labels used on Interpack Carton Sealers. These labels are placed at different locations (refer to figure 2) on the machine to warn operators and service personnel of possible dangers. Please read the labels on the machine and the following safety precautions before using the machine.
  • Page 7: Safety Issues

    AFETY SSUES LACEMENT OF WARNING LABELS Figure 2 UM062TW / UM562TW UDM10010-01...
  • Page 8 (The same label can be found on the top tape head as well) UM062TW / UM562TW UDM10010-01...
  • Page 9 Note: Should any of the safety labels shown in Figure 2 be damaged or destroyed, replacements are available. UM062TW / UM562TW UDM10010-01...
  • Page 10: Specifications

    PECIFICATIONS Machine Dimensions Overall outside dimensions:  Height: 33 ½ inches maximum  Length: 51 inches  Width: 41 ¼ inches Figure 3 Machine Weight The machine weighs 384 lbs. Power Requirements Electrical - 115 V, 60 HZ, 6 A. Standard electrical equipment: ...
  • Page 11: Specifications

    PECIFICATIONS Operating Conditions Use in a dry, relatively clean environment at 40º to 105º F (5º to 40º C) with clean dry cartons. Tape General Use Intertape brand Pressure Sensitive Carton Sealing Tape. Tape Width 1.5 to 2 inch wide tape (36 to 48 mm) maximum. Tape Roll Diameter Maximum of 16 inches (405 mm) on a 3-inch (76.2 mm) diameter core.
  • Page 12: Pecifications

    PECIFICATIONS Carton Size Capacity Height (inches) Width (inches) Length (inches) Standard (2”) minimum 3 ½ maximum Infinite Infinite Height (inches) Width (inches) Length (inches) Standard (3”) minimum 4 ½ maximum Infinite Infinite UM062TW / UM562TW UDM10010-01...
  • Page 13: Set -U P Procedures

    ROCEDURES Receiving and Handling The machine is shipped to the customer in a box and fixed to a pallet.  Remove the strapping and the staples at the bottom of the box.  Lift off the box cover and sleeve. ...
  • Page 14: Set -U P Procedures

    ROCEDURES Customer supplied feed and exit conveyors (or rollers) must be level with the machine, otherwise, the performance of the machine may be affected. The customer-supplied feed conveyor (if used) should provide straight and level entry. The customer-supplied exit conveyor (if used) should be straight and declined no more than 1/4 inch per foot away from the machine.
  • Page 15: Set -U P Procedures

    ROCEDURES 3) Width Adjustment Handle The foldable handle that is used to adjust the width of the self-centering side rails is located on the left hand side of the machine. Unscrew and change sides. Figure 6 Tape Loading and Threading A) Tape Loading ARNING URN OFF ELECTRICAL POWER SUPPLY AND DISCONNECT THE POWER CORD...
  • Page 16: Set -U P Procedures

    ROCEDURES B) Tape Threading ARNING HE KNIFE CONTAINED IN THE EAD IS EXTREMELY SHARP CAUTION WHEN REMOVING THE BLADE GUARD AND THREADING THE TAPE TO AVOID PERSONNEL INJURY To thread the Tape Head, no special tools are required.   Remove the Tape Head by grasping the tape application rollers and lifting straight up.
  • Page 17: Operating Instructions

    PERATING NSTRUCTIONS  Once the HSD 2000-ETII Tape Heads (both bottom and top) have been loaded with tape and threaded, the machine is ready to process regular slotted cartons. The following instructions are presented in the order recommended for processing cartons successfully through the USA 20-SB Carton Sealing machine.
  • Page 18: Maintenance

    AINTENANCE Depending on usage, grease acme shaft about in three months intervals. Open up drive base by winding handle, apply grease to the acme shaft between the cast iron drive base supports, then close the drive base and repeat application to the outside of cast iron drive base supports.
  • Page 19: Troubleshooting

    ROUBLESHOOTING Interpack Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period. However, should a problem occur, we recommend that you consult the following table. If the problem you encounter is not discussed in this table, call Intertape Customer Service Department (see page 2 of this document).
  • Page 20: Recommended Spare Parts List

    ECOMMENDED PARE ARTS We recommend that you stock the following spare parts. ESCRIPTION UMBER ECOMMENDED UANTITY Bearing Pulley UPM0324 Bumper UPM0576 Belt Endl.Sag 12E, 2” X 83” UPM0663 UM062TW / UM562TW UDM10010-01...
  • Page 21: Appendixa - Illustrations And Parts Lists

    A – I PPENDIX LLUSTRATIONS ARTS ISTS PPENDIX ONTENTS ....................A-22 ACHINE SSEMBLY ......................A-24 SSEMBLY ....................A-26 SSEMBLY ......................A-28 SSEMBLY ................A-30 ENTERING ECHANISM SSEMBLY ..................A-32 LECTRICAL SSEMBLY ................A-34 LECTRICAL SSEMBLY LH A …….................. A-36 RIVE SSEMBLY RH A ……..................
  • Page 22 UM062T UM562T A - 22...
  • Page 23 UM062T UM562T ITEM PART # QTY. DESCRIPTION BASE ASSEMBLY USM6115 DRIVE BASE ASS'Y LH USM0812 DRIVE BASE ASS'Y RH USM0811 UPM3227 PVC ROL CHARCOAL DIA 1.9 X 4.50 UPM3226 PVC ROL CHARCOAL DIA 1.9 X 12.00 A - 23...
  • Page 24 USM6115 A - 24...
  • Page 25 USM6115 ITEM PART # DESCRIPTION QTY. UAM0328 BASE SUB-ASS'Y UAM0275 LEG ASSEMBLY METRIC USM6111 DRIVE CENTRING ASS'Y USM0817 ELECTRICAL ASSEMBLY A - 25...
  • Page 26 UAM0328 10 13 A - 26...
  • Page 27 UAM0328 ITEM PART # DESCRIPTION QTY. UPM3287EV OUTSIDE FRAME UPM2522EV TRANSVERSE BRACING UPM4193 REAR GAP FILLER UPM3234EV OUTLET ROLLER BLOCK UPM3288EV OUTLET COVER USA SB UPM0609EV SLIDING PAD L.H. UPM0606EV SLIDING PAD R.H. UPM3815 T.H. INSERT 2" UF3170 SS SHCS M6-1 x 8mm UF3391 SS NYLON LOCK NUT M6-1.0 UF4114...
  • Page 28 UAM0275 A - 28...
  • Page 29 UAM0275 ITEM PART # DESCRIPTION QTY. UPM7640 LEG WELDMENT UPM7641 LEG ADJUSTMENT UPM7642 LEG FRICTION PLATE UF4231 FW M12 UF6393 HHCS M12-1.75 x 35mm UF4229 CARRIAGE BOLT M10-1.5 x 20 UF4230 L.W. ZINC M12 UF3680 FW M10 UF6371 LW M10 UF6314 HNR M10 x 1.5 A - 29...
  • Page 30 USM6111 A - 30...
  • Page 31 USM6111 ITEM PART # DESCRIPTION QTY. UPM0618 CHAIN #35-165 PITCH UPM7583 SHAFT COLLAR UF6371 LW M10 UF6382 HHCS M10-1.5 x 25 mm UF6314 HNR M10 x 1.5 UF3680 FW M10 UPM3242 DRIVE SUPPORT SPACER UPM0576 BUMPER UF0840 SHCS M6-1 X 25mm UF1828 FW M6 UF2210EV...
  • Page 32 USM0817 A - 32...
  • Page 33 USM0817 ITEM PART # DESCRIPTION QTY. UAM0264 ELECTRIC CONTROL BOX UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) 4 UPM5031 LOCKNUT M20 X 1.5(FOR STRAIN RELF) UPM0209 POWER CORD, 14/3 UPM0225 CABLE 18/3 TYPE SJ UF3646 SHCS M4-0.7 x 20 A - 33...
  • Page 34 UAM0264 A - 34...
  • Page 35 UAM0264 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7527 ENCLOSURE DEMEX HIBOX 132 X 232 UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2212 BUTTON GREEN 22mm 1 N.O. UPM0407EV DIN RAIL USA 2324 UPM7440EV TB END ANCHOR FOR DN SER UPM2209EV LEGEND PLATE "E-STOP" UPM2210EV LEGEND PLATE "START"...
  • Page 36 USM0812 10 11 26 20 4 19 28 27 A - 36...
  • Page 37 USM0812 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM3283EV DRIVE BASE LEFT SIDE UPM3281EV DRIVE BASE COVER LH UPM7116 MOTOR 1/3HP 21.4 : 1 UPM0129EV DRIVE PULLEY 50mm UPM0029 STRIP UHMW 2" X .03"THK UPM0663 BELT ENDLESS 50mm x 2108 mm UPM1879EV TENSIONNER SLIDE UPM1233EV...
  • Page 38 USM0811 11 18 A - 38...
  • Page 39 USM0811 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM3282EV DRIVE SECTION, RIGHT SIDE UPM3280EV DRIVE BASE COVER RIGHT SIDE UPM0663 BELT ENDLESS 50mm x 2108 mm UPM0129EV DRIVE PULLEY 50mm UPM0259 IDLER PULLEY UPM1879EV TENSIONNER SLIDE UPM1233EV IDLER PULLEY SHAFT 50mm UPM0112 SPRING LOCATOR PIN UPM0101EV...

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