Hawkeye Mfg RoGator C Series Installation Manual
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Hawkeye Mfg RoGator C Series Installation Manual

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Hawkeye® Installation
Manual for RoGator C-
Series RG900, RG1100,
RG1300
016-0171-655 Rev. E
11/2020
E33407
Copyright 2017, 2018, 2020

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Summary of Contents for Hawkeye Mfg RoGator C Series

  • Page 1 Hawkeye® Installation Manual for RoGator C- Series RG900, RG1100, RG1300 016-0171-655 Rev. E 11/2020 E33407 Copyright 2017, 2018, 2020...
  • Page 2 DISCLAIMER While every effort has been made to ensure the accuracy of this document, Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Information..................1 Safety ....................................1 Displays and Control Consoles ............................1 Agricultural Chemical Safety .............................. 2 Electrical Safety ..................................2 Touch Screen .................................... 2 Recommendations and Best Practices ........................ 3 Harness Routing ..................................3 Chapter 2 Introduction......................
  • Page 4 Table of Contents System Diagrams ...............................39 Appendix A Sidekick Pro™ ICD Installation................43 Sidekick Pro ICD Connections to PCB .......................43 Sidekick Pro ICD Cable to Pump Connections ....................44 Sidekick Pro ICD Power Supply ..........................45 Chapter B Cable and Connector Maintenance..............47 Power and ECU Harness Maintenance ......................47 Hawkeye Boom Harness Connector Maintenance...

  • Page 5: Important Information

    I MPORTANT INFORMATION CHAPTER C H A P T E R 1 SAFETY NOTICE Follow the operation and safety instructions included with the implement and/or controller and read this manual carefully before installing or operating this Raven system. • Follow all safety information presented within this manual. Review implement operation with your local dealer. •...

  • Page 6: Agricultural Chemical Safety

    CHAPTER 1 WARNING AGRICULTURAL CHEMICAL SAFETY Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before properly disposing of them. Contact a local environmental agency or recycling center for additional information. •...

  • Page 7: Recommendations And Best Practices

    IMPORTANT INFORMATION RECOMMENDATIONS AND BEST PRACTICES HARNESS ROUTING The word “harness” is used to describe any electrical cables and leads, both bundled and unbundled. Use the following guidelines and recommendations when connecting and routing harnesses while installing or maintaining this Raven system: •...
  • Page 8 CHAPTER 1 Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 9: Introduction

    I NTRODUCTION CHAPTER C H A P T E R 2 ® Hawkeye nozzle control is a pressure based product control system designed for precise sprayer application in a variety of conditions. Pressure based application control provides accurate control of droplet size which reduces spray drift during field operations.

  • Page 10: Boom Spacing

    HAPTER BOOM SPACING The information in the table below is required for the machine configuration process on the field computer. Refer to the Hawkeye Operation Manual for machine configuration and operation information. TABLE 2. Section Width Per Boom Width and Nozzle Spacing 132’...

  • Page 11: Overview Of The Installation Process

    INTRODUCTION OVERVIEW OF THE INSTALLATION PROCESS ® The recommended process for installing the Hawkeye nozzle control system is as follows: ® 1. Check Hawkeye kit contents. See the Kit Contents section on page 8. 2. Replace existing strainer with an 80 mesh (or finer) strainer. See the Hawkeye Installation Preparation section on page 7.

  • Page 12: Kit Contents

    HAPTER KIT CONTENTS TABLE 3. AGCO RoGator C-Series (120’ Boom, 20” Spacing) Kit (P/N 117-1007-200) AGCO RoGator C-Series (100’ Boom, 20” Spacing) Kit (P/N 117-1007-201) AGCO RoGator C-Series (90’ Boom, 20” Spacing) Kit (P/N 117-1007-202) AGCO RoGator C-Series (120’ Boom, 15” Spacing) Kit (P/N 117-1007-203) AGCO RoGator C-Series (100’...
  • Page 13 INTRODUCTION Qty. Item 117-1007- Part Number Description Cable - Bulkhead, 115-7303-309 Hawkeye, RoGator 2018+ Cable- Chassis, Hawkeye 115-7303-310 RoGator 2018+ 016-0171-655 Rev. E...
  • Page 14 HAPTER Qty. Item 117-1007- Part Number Description Cable - Primary RG 900/1100/ 115-7305-068 1300 (120’, 20”) Cable - Primary RG 900/1100/ 115-7305-109 1300 (100’, 20”) Cable - Left Primary RG 115-7305-123 900/1100/1300 (120’, 15”) Cable - Right Primary, RG 115-7305-140 900/1100/1300 (120’, 15”) Cable - Left...
  • Page 15 INTRODUCTION Qty. Item 117-1007- Part Number Description Cable - Secondary RG 115-7305-069 900/1100/1300 (120’, 20”) Cable - Secondary RG 115-7305-110 900/1100/1300 (100’, 20”) Cable - Secondary RG 115-7305-124 900/1100/1300 (120’, 15”) Cable - Secondary RG 115-7305-128 900/1100/1300 (90’, 20”) Cable - Secondary RG 115-7305-130 900/1100/1300...
  • Page 16 HAPTER Qty. Item 117-1007- Part Number Description Cable - Outer RG (900/1100/ 1300 (132’ 115-7305-193 Millennium Boom, 20”) Cable - Outer RoGator (120’, 115-7306-040 19”) Cable - Outer RoGator (132’, 115-7306-044 19”) Cable - Outer RoGator (100’, 115-7306-054 19”) Nozzle Body - Triple Nozzle, 1”...
  • Page 17 INTRODUCTION Qty. Item 117-1007- Part Number Description Wilger - Adapter Assembly, 333-0002-322 Combo-Jet to Wilger - End Nozzle Body, 333-0002-325 Blended Pulse Wilger - Nozzle Body 1” 2-Way 333-0002-332 3/8” Inlet, Mod Adapter - ProStop-E to 063-0173-964 Wilger Nozzle Body Wilger - Thru 333-0002- Nozzle Body,...
  • Page 18 HAPTER TABLE 4. Hawkeye Service Kit, Hypro Components (P/N 117-1005-057) Picture Item Description Part Number Quantity Hawkeye Nozzle Control Valve, Hypro 063-0173-673 Not Pictured Kit, Seal, Hawkeye Valve, Hypro 117-1005-051 Not Pictured Hawkeye Valve Jumper 115-7303-139 Hawkeye Valve Tool 321-0000-490 TABLE 5.

  • Page 19: Updates

    INTRODUCTION UPDATES Raven software and documentation updates may be made available periodically on the Raven Applied Technology web site: www.ravenprecision.com At Raven Industries, we strive to make your experience with our products as rewarding as possible. One way to improve this experience is to provide us with feedback on this manual. Your feedback will help shape the future of our product documentation and the overall service we provide.
  • Page 20 HAPTER Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 21: Installation Preparation

    I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 ® Perform the following procedure to prepare fir the Hawkeye nozzle control installation. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system.
  • Page 22 HAPTER Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 23: Nozzle Control Valve Installation

    N OZZLE CONTROL VALVE CHAPTER C H A P T E R 4 INSTALLATION HAWKEYE NOZZLE CONTROL VALVE INSTALLATION ® After rinsing the debris out of the plumbing, mount the Hawkeye nozzle control valves to the existing nozzle bodies. BEST PRACTICES AND RECOMMENDATIONS •...

  • Page 24: Prostop-E With Wilger Nozzle Body Assembly

    HAPTER FIGURE 2. Green Coated and Brown/Gray O-Rings Green Coated Brown/Gray Turret Nozzle Body Straight Nozzle Body 2. Thread the fly nut onto the nozzle body. 3. Orient the nozzle control valve so that the label is easily readable. 4. Hand tighten the swivel nut to secure the nozzle control valve to the nozzle body. Do not over tighten. NOTE: Frequently check the nozzle control valve fly nuts to ensure they are secure.
  • Page 25 NOZZLE CONTROL VALVE INSTALLATION 4. Thread the ProStop-E adapter (P/N 063-0173-964) to the Wilger nozzle body. FIGURE 4. ProStop-E Adapter Installation Location 5. Attach the Wilger nozzle body to the boom. ® 6. Install the Hawkeye NCV to the Wilger drop closest to the wet boom tube. 7.
  • Page 26 HAPTER ® 2. The locations listed below require that the Hawkeye NCV is installed in the rear position and the ProStop-E is in the forward position, closest to the boom tube: • Just below the secondary boom fold cylinder, base end. FIGURE 6.
  • Page 27 NOZZLE CONTROL VALVE INSTALLATION BUMPER INSTALLATION FOR C-SERIES MACHINES WITH PROSTOP-E VALVES AND WILGER NOZZLE BODIES 1. Locate the boom stops and remove the existing hardware. Keep the existing washers and nuts. FIGURE 8. Boom Stop 2. Place two boom stop spacers (P/N 107-0172-609) behind the boom stop. FIGURE 9.
  • Page 28 HAPTER VALVE MOUNTING INTERFERENCE AND OBSTRUCTIONS ® In some locations on the spray boom, boom equipment or hardware may interfere with mounting the Hawkeye nozzle control valves. In these locations, there are a few options to get around the interferences: 1.

  • Page 29: Boom Cable Routing And Connection

    NOZZLE CONTROL VALVE INSTALLATION BOOM CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS ® • Route the Hawkeye primary and secondary boom cables along existing cables or plumbing to avoid cable damage. • Route cables to avoid pinch points and to avoid stretching the cable during folding and unfolding operations. Pay special attention to cable routing near folding or break-away points.
  • Page 30 HAPTER 5. Starting with the nozzle control valve at the outer end of the boom, begin connecting the valve tee branches to the nozzle control valves. FIGURE 13. Securing Valve Branches 6. At each valve branch, adjust the cable as necessary to provide slack between nozzle control valve connections. The large round connector on the secondary boom cable should reach to the mid-boom fold point after all nozzle control valves are connected.

  • Page 31: Primary Boom Cable Routing And Connections

    NOZZLE CONTROL VALVE INSTALLATION PRIMARY BOOM CABLE ROUTING AND CONNECTIONS NOTE: Review the Best Practices and Recommendations section on page 25 before routing or securing the boom cables on the implement. Do not connect or secure the cable until instructed to do so in the procedure.
  • Page 32 HAPTER Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 33: Chapter 5 Isobus Ecu Mounting And Connection

    I SOBUS ECU MOUNTING AND CHAPTER C H A P T E R 5 CONNECTION PRODUCT CONTROLLER II ECU INSTALLATION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. ® • If a protected mounting location is not available on the equipment, mount the Hawkeye product controller II ECU with the connectors facing down toward the ground to help keep moisture from accumulating in the ECU.
  • Page 34 HAPTER FIGURE 2. Node Mounting Plate Modifications Raven AutoBoom Raven Product Node Controller Node 4. Remove the bolts securing the Product Controller node to the mounting plate. 5. Remove the Raven Product Controller Node if installed. This step is not needed on AGCONTROL systems. 6.
  • Page 35 ISOBUS ECU MOUNTING AND CONNECTION 7. For signals to reach the C190 connector, complete step a through step d. If it is a Raven controlled machine, it may already be connected. ® Connect the Hawkeye Adapter Cable (P/N 115-7303-308) 6-pin and 8-pin Deutsch connectors to C180 and C190.

  • Page 36: Mounting Plate Preparation And Ecu Installation

    HAPTER FIGURE 5. Access to Electrical Box for Hawkeye Chassis Cable Drill 1-1/2” Hole MOUNTING PLATE PREPARATION AND ECU INSTALLATION 1. Using the Product Controller II ECU as a template, mark the mounting plate for the new ECU mounting post pattern.

  • Page 37: Ecu Electrical Connections

    ISOBUS ECU MOUNTING AND CONNECTION ECU ELECTRICAL CONNECTIONS NODE BULKHEAD CABLE INSTALLATION (115-7303-309 CABLE) ® 1. Locate the large, round receptacle on the Hawkeye retrofit cable (P/N 115-7303-309). 2. Remove the nut and washer from the receptacle. 3. Feed the receptacle through the hole previously drilled through the back of the electrical box (refer to Figure 5 on page 32).
  • Page 38 HAPTER Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 39: Chapter 6 Chassis Cable Installation

    C HASSIS CABLE INSTALLATION CHAPTER C H A P T E R 6 CHASSIS CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • Route chassis cabling along existing cabling or plumbing to help avoid pinch points or stretching the cable during normal equipment operation.

  • Page 40: Center Rack Routing And Boom Cable Connections

    HAPTER CENTER RACK ROUTING AND BOOM CABLE CONNECTIONS 1. Route the round connectors labeled “left boom” and “right boom” toward the center rack of the machine. 2. Use the provided zip ties to secure the chassis cable to the undercarriage as necessary to avoid snagging the cable during machine operation.

  • Page 41: Hawkeye Power Connections (No Injection)

    CHASSIS CABLE INSTALLATION HAWKEYE POWER CONNECTIONS (NO INJECTION) 1. Locate the three way fuse panel under the right-rear of the catwalk. 2. Place an 70 Amp AMI fuse (P/N 510-1003-048) in one of the two rear positions of the fuse panel. FIGURE 3.

  • Page 42: Battery Compartment And Connections

    HAPTER BATTERY COMPARTMENT AND CONNECTIONS 1. Disconnect the battery switch by turning the battery disconnect switch below the catwalk near the cabin door. 2. Locate the battery compartment located next to the operator cabin under the catwalk on the left side of the machine.

  • Page 43: System Diagrams

    CHASSIS CABLE INSTALLATION SYSTEM DIAGRAMS 016-0171-655 Rev. E...
  • Page 44 HAPTER FIGURE 6. System Diagram (Page 1) Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...
  • Page 45 CHASSIS CABLE INSTALLATION FIGURE 7. System Diagram (Page 2) 016-0171-655 Rev. E...
  • Page 46 HAPTER FIGURE 8. Hawkeye RoGator C Series System Diagram (Page 1) Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 47: Appendix A Sidekick Pro™ Icd Installation

    S IDEKICK PRO™ ICD APPENDI X A P P E N D I X A INSTALLATION SIDEKICK PRO ICD CONNECTIONS TO PCB Connecting the Sidekick Pro™ ICD pump to the Hawkeye system is done via CANBUS PCB located behind the node enclosure on the right-hand side of the machine.

  • Page 48: Sidekick Pro Icd Cable To Pump Connections

    PPENDIX 3. On the PCB, connect the “CAN 4 to BOOM” connector on AGCO harness 596775D1 into the second receptacle in the top row. Refer to Figure 2 on page 44. FIGURE 2. PCB Connections “CAN 4 to BOOM” from AGCO 596775D1 “CAN to PCB”...

  • Page 49: Sidekick Pro Icd Power Supply

    SIDEKICK PRO ICD POWER SUPPLY ® When adding Sidekick Pro™ ICD injection to the machine with Hawkeye , a second fuse panel must be installed to accommodate the power needs. 1. Install a four way fuse pane (P/N 510-2001-068) towards the rear of the machine near the injection pumps. FIGURE 3.
  • Page 50 PPENDIX Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 51: Chapter B Cable And Connector Maintenance

    C ABLE AND CONNECTOR APPENDI X C H A P T E R B MAINTENANCE POWER AND ECU HARNESS MAINTENANCE 1. Disconnect the ECU harness connector and inspect for signs of moisture or corrosion. 2. If moisture of corrosion is detected, use Deoxit D5, brushes, and compressed air to clean and dry the connector.
  • Page 52 PPENDIX 3. Clean contacts with a small wire brush (P/N 321-0000-477). 4. Spray the contacts again with the deoxidizing agent. This will rinse out debris. 5. Remove all residue of deoxidizing agent from the connection. Not removing deoxidizing agent can damage the connector seal.
  • Page 53 CABLE AND CONNECTOR MAINTENANCE 7. If not already applied, apply a single short burst of corrosion inhibitor (Corrosion X HD (Raven P/N 222-0000- 020 or available from http://www.corrosionx.com/corrosionx-heavy-duty.html)) into the NCV connection. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector. NOTE: To determine is corrosion inhibitor has been applied, inspect for a thick liquid in the bottom of the connector (as shown in the Corrosion Inhibitor Applied image below).
  • Page 54 PPENDIX Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...

  • Page 55: Appendix C Special Configuration For Prostop-E Combination Kits

    S PECIAL CONFIGURATION FOR APPENDI X A P P E N D I X C PROSTOP-E COMBINATION KITS SECTION WIDTHS When configuring the system, the correct section widths must be entered for proper control of the ProStop-E values. The table below displays the section widths for boom configuration. TABLE 1.

  • Page 56: Switch Mapping

    PPENDIX SWITCH MAPPING ® The AGCO system recognizes when Hawkeye in installed so switch mapping occurs automatically in the background. Do not adjust the default mapping of switches. FIGURE 1. Default Switch Mapping Example Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...
  • Page 57 Index Best Practices and Recommendations Boom Spacing Hawkeye Boom Harness Connector Maintenance Kit Contents Machine Configuration Notes Nozzle Control Valve Installation Point of Reference ProStop-E with Wilger Nozzle Body Assembly Required Components Software Requirements Special Installation Instructions Tools and Materials Updates Valve Installation Valve Mounting Interference and Obstructions...
  • Page 58 Index Hawkeye® Installation Manual for RoGator C-Series RG900, RG1100, RG1300...
  • Page 59 LIMITED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. HOW LONG IS THE COVERAGE PERIOD? Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale.
  • Page 60 EXTENDED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. DO I NEED TO REGISTER MY PRODUCT TO QUALIFY FOR THE EXTENDED WARRANTY? Yes.

This manual is also suitable for:

Rg900, rg1100Rg1300

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