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Hawkeye Mfg AGCO RoGator A Series Installation Manual

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Hawkeye® 2 Installation
Manual for AGCO RoGator
A/B-Series (RG900,
RG1100, RG1300)
016-2005-008 Rev. A
3/2021
E36901
Copyright 2021

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Summary of Contents for Hawkeye Mfg AGCO RoGator A Series

  • Page 1 Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300) 016-2005-008 Rev. A 3/2021 E36901 Copyright 2021...
  • Page 2 DISCLAIMER While every effort has been made to ensure the accuracy of this document, Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components.

  • Page 3: Table Of Contents

    Table of Contents Chapter 1 Important Information..................1 Safety ....................................1 Agricultural Chemical Safety .............................. 2 Electrical Safety ..................................2 Recommendations and Best Practices ........................ 3 Harness Routing ..................................3 Chapter 2 Introduction......................5 Make and Model Compatibility ..........................5 Machine Configuration Notes ............................
  • Page 4 Table of Contents Chapter 7 Sidekick Pro™ ICD Installation................41 Connecting Sidekick PRO ICD Direct Injection Pumps to the ISOBUS ..........41 Appendix A Connecting Virtual Terminal to ISOBUS ......... 43 Viper 4 ISOBUS Adapter Cable ..........................43 Appendix B Cable and Connector Maintenance ..........

  • Page 5: Important Information

    I MPORTANT INFORMATION CHAPTER C H A P T E R 1 SAFETY NOTICE Follow the operation and safety instructions included with the implement and/or controller and read this manual carefully before installing or operating this Raven system. • Follow all safety information presented within this manual. Review implement operation with your local dealer. •...

  • Page 6: Agricultural Chemical Safety

    CHAPTER 1 WARNING AGRICULTURAL CHEMICAL SAFETY Follow all federal, state, and local regulations regarding the handling, use, and disposal of agricultural chemicals, products, and containers. Triple-rinse and puncture or crush empty containers before properly disposing of them. Contact a local environmental agency or recycling center for additional information. •...

  • Page 7: Recommendations And Best Practices

    IMPORTANT INFORMATION RECOMMENDATIONS AND BEST PRACTICES HARNESS ROUTING The word “harness” is used to describe any electrical cables and leads, both bundled and unbundled. Use the following guidelines and recommendations when connecting and routing harnesses while installing or maintaining this Raven system: •...
  • Page 8 CHAPTER 1 Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)

  • Page 9: Introduction

    I NTRODUCTION CHAPTER C H A P T E R 2 MAKE AND MODEL COMPATIBILITY Hawkeye® 2 is a pressure-based product control system which allows for precise sprayer application over a range of conditions and reduced spray drift. Each nozzle is controlled by an individual pulsing valve giving a consistent spray pattern as speed and conditions change.

  • Page 10: Installation Overview

    CHAPTER 2 INSTALLATION OVERVIEW The recommended process for installing the Hawkeye® 2 nozzle control system is as follows: 1. Confirm Hawkeye® 2 kit contents. See the Kit Contents section on page 7. 2. Replace existing strainer with an 80 mesh (or finer) strainer. See Chapter 3, Installation Preparation. 3.

  • Page 11: Kit Contents

    INTRODUCTION KIT CONTENTS FIGURE 1. Hawkeye 2 AGCO RoGator A/B-Series, 120'/20" Boom Kit Components with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-190 Rev. A) Introduction: Kit Contents...
  • Page 12 CHAPTER 2 FIGURE 2. Hawkeye 2 AGCO RoGator A/B-Series, 120'/20" Boom Kit Components with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-190 Rev. A) Cont. Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)
  • Page 13 INTRODUCTION FIGURE 3. Hawkeye 2 AGCO RoGator A/B-Series, 100'/20" Boom Kit Configuration with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-191 Rev. A) Introduction: Kit Contents...
  • Page 14 CHAPTER 2 FIGURE 4. Hawkeye 2 AGCO RoGator A/B-Series, 100'/20" Boom Kit Configuration with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-191 Rev. A) Cont. Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)
  • Page 15 INTRODUCTION FIGURE 5. Hawkeye 2 AGCO RoGator A/B-Series, 100'/19" Boom Kit Components with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-192 Rev. A) Introduction: Kit Contents...
  • Page 16 CHAPTER 2 FIGURE 6. Hawkeye 2 AGCO RoGator A/B-Series, 100'/19" Boom Kit Components with ARAG/HYPRO Nozzle Bodies (P/N 117-2005-192 Rev. A) Cont. Hawkeye® 2 Service Kit Components for Wilger Nozzle Bodies (P/N 117- TABLE 2. 2005-052) Picture Item Description Part Number Quantity Nozzle Control Valve, Hawkeye®...

  • Page 17: Updates

    INTRODUCTION Hawkeye® 2 Service Kit Components for Hypro Nozzle Bodies (P/N 117- TABLE 3. 2005-051) Picture Item Description Part Number Quantity Nozzle Control Valve, Hawkeye® 2, 063-2005-002 Hypro Kit, Individual Repair, Hawkeye® 2 Not Pictured 115-2005-061 NCV, Hypro/Arag Cable, Hawkeye® 2 8-pin Ampseal 115-2005- Not Pictured Jumper...
  • Page 18 CHAPTER 2 Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)

  • Page 19: Chapter 3 Installation Preparation

    I NSTALLATION PREPARATION CHAPTER C H A P T E R 3 Perform the following procedure to prepare for the Hawkeye® 2 system installation. CAUTION Chemical residues may be present. Thoroughly bleed pressure from chemical lines and rinse the system with clean water prior to installing or servicing fittings, hoses, valves, or nozzles in the application system.
  • Page 20 CHAPTER 3 Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)

  • Page 21: Nozzle Body And Nozzle Control Valve Installation

    N OZZLE BODY AND NOZZLE CHAPTER C H A P T E R 4 CONTROL VALVE INSTALLATION HAWKEYE® 2 NOZZLE BODY INSTALLATION After completing the steps in Chapter 3, Installation Preparation, install the provided nozzle bodies and nozzle control valves. BEST PRACTICES AND RECOMMENDATIONS •...

  • Page 22: Wilger Nozzle Body Assembly And Installation

    CHAPTER 4 2. Remove existing Hypro 5-way, right-handed nozzle bodies from the sprayer by unscrewing the Phillips screw located in the clamp. 3. Install the left-handed nozzle bodies, replacing all right-handed nozzle bodies. NOTE: Boom tube support brackets my need to be adjusted to provide clearance for left-handed nozzle bodies and NCV2s.
  • Page 23 NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION AGCO SPRAY BOOMS WILGER NOZZLE BODY ASSEMBLY 1. Locate the components provided to assemble the two configurations of the nozzle bodies. FIGURE 3. Wilger Nozzle Body Configurations Center Section Boom Wings of Machine 2.
  • Page 24 CHAPTER 4 AGCO SPRAY BOOMS WILGER NOZZLE BODY INSTALLATION NOTE: The Center Rack and first three locations on the primary boom to the left and right of the center rack will use the Saddle with Integrated Nozzle + End Body configuration. These locations do not have the structural boom tube running below the wet boom tube, thus it does not interfere with the spray pattern.

  • Page 25: Nozzle Control Valve 2 (Ncv2) Installation

    NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION 4. If the Wilger-to-Square lug tip adapters are needed to accommodate the tips, install those on the outlets of the nozzle bodies by rotating them a quarter turn. FIGURE 6. Wilger Nozzle Body Assembly with Tip Adapter Installed Tip Adapter Installed MILLENNIUM SPRAY BOOMS WILGER NOZZLE BODY INSTALLATION...

  • Page 26: Boom Cable Routing And Connection

    CHAPTER 4 4. Turn the fly nut of the NCV2 to engage the threads of the nozzle body. Tighten the fly nut using the supplied universal wrench (P/N 333-0002-490) included in the system service kit. Tighten until the NCV2 no longer rotates freely or at approximately 50 in-lbs..
  • Page 27 NOZZLE BODY AND NOZZLE CONTROL VALVE INSTALLATION 7. Be sure the corrosion inhibitor has coated the NCV contacts and recessed portions of the connector. NOTE: To determine if corrosion inhibitor has been applied, inspect for a thick liquid in the bottom of the connector.
  • Page 28 CHAPTER 4 Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)

  • Page 29: Install The Hawkeye® 2 Rcm - Sprayer

    I NSTALL THE HAWKEYE® 2 CHAPTER C H A P T E R 5 RCM - SPRAYER RCM - SPRAYER INSTALLATION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • If a protected mounting location is not available on the equipment, mount the RCM - Sprayer with the connectors facing down toward the ground to prevent moisture from accumulating in the RCM - Sprayer connections.
  • Page 30 CHAPTER 5 3. Secure the RCM - Sprayer (P/N 063-0173-956) to the plate using the supplied bolts (M6 x75mm (qty 2), M6 x 65mm (qty 1), and flanged nylon lock nuts (qty 3)). It is recommended to mount the RCM - Sprayer to the inside of the mounting plate.
  • Page 31 INSTALL THE HAWKEYE® 2 RCM - SPRAYER 2. Remove the hardware holding the foam marker mounting bracket and slip the bracket off of the existing u- bolts. 3. Place the RCM - Sprayer mounting plate (P/N 107-0235-015) on the existing u-bolts with the tabs at the bottom of the bracket facing toward the center of the machine.
  • Page 32 CHAPTER 5 6. Secure the RCM - Sprayer (P/N 063-0173-956) to the plate using the supplied bolts (M6 x75mm (qty 2), M6 x 65mm (qty 1), and flanged nylon lock nuts (qty 3)). It is recommended to mount the RCM - Sprayer to the inside of the mounting plate.

  • Page 33: Ecu Cabinet Preparation

    INSTALL THE HAWKEYE® 2 RCM - SPRAYER ECU CABINET PREPARATION 1. Locate the ECU cabinet on the right side of the machine between the axles, as seen in Figure 1 on page 25, and remove the cover. FIGURE 6. Node Mounting Plate Modifications Boom/Speed Raven Single Raven AccuBoom...
  • Page 34 CHAPTER 5 8. Use a 1/2” hole saw to drill a hole through the back of the ECU cabinet in a location where additional harnessing will not interfere with the existing electrical components. NOTE: Use care to not damage any existing electrical components while drilling. This hole will be used later to connect the chassis cable to the ECU cabinet cabling for final system connections.
  • Page 35 INSTALL THE HAWKEYE® 2 RCM - SPRAYER ROGATOR ISOBUS TEE CABLE INSTALLATION (P/N 115-0172-325) 1. Locate the ISOBUS Bar inside the ECU cabinet. The ISOBUS bar is adjacent to the edge of the box closest to the rear of the machine. FIGURE 8.
  • Page 36 CHAPTER 5 8. Connect the BIS connector removed in the previous step to the remaining open plug on the RoGator ISOBUS Tee Cable (P/N 115-0172-325). FIGURE 10. RoGator ISOBUS Tee Cable Installed Hawkeye Retrofit Cable BIS Connector ISOBUS Terminator NOTE: The 3-pin cap on the end of the RoGator ISOBUS Tee Cable is an ISOBUS terminator.
  • Page 37 INSTALL THE HAWKEYE® 2 RCM - SPRAYER 4. Disconnect the black connector from the boom/speed node and connect to the black receptacle on the new ISO boom/speed ECU.The existing boom/speed node will not be reused with the Hawkeye® 2 system and may be set aside.

  • Page 38: In Cab Connections

    CHAPTER 5 IN CAB CONNECTIONS VIPER 4 ISOBUS CONNECTION ® 1. Connect the two 2-pin Deutsch ISOBUS connectors located behind the Viper 4 together. NOTE: For older machines that do not have the two 2-pin connectors, the ISOBUS adapter cable (P/N 115- 0172-247) is required.

  • Page 39: Chassis Cable Installation

    C HASSIS CABLE INSTALLATION CHAPTER C H A P T E R 6 CHASSIS CABLE ROUTING AND CONNECTION BEST PRACTICES AND RECOMMENDATIONS • Do not connect battery leads until all cables are installed and connected. • Route chassis cabling along existing cabling or plumbing to help avoid pinch points or stretching the cable during normal equipment operation.

  • Page 40: Hawkeye® 2 Ecu Ncv Power Cable Installation

    CHAPTER 6 HAWKEYE® 2 ECU NCV POWER CABLE INSTALLATION 1. Locate the Hawkeye® 2 NCV Power cable (P/N 115-2005-316) provided in the kit. 2. Connect the black rectangular AmpSeal connector to the center port of the RCM - Sprayer installed previously. 3.

  • Page 41: Hawkeye® 2 Power Connections

    CHASSIS CABLE INSTALLATION HAWKEYE® 2 POWER CONNECTIONS 1. Disconnect the battery switch by turning the battery disconnect switch below the catwalk near the cabin floor. 2. Locate the battery compartment under the catwalk outside of the cabin door. FIGURE 3. RoGator Battery Compartment Location Machine Battery Box Access...

  • Page 42: System Diagrams

    CHAPTER 6 FIGURE 5. Battery Disconnect Switch Battery Disconnect Switch SYSTEM DIAGRAMS Diagrams start on the next page. Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)
  • Page 43 CHASSIS CABLE INSTALLATION FIGURE 6. Hawkeye® 2 AGCO RoGator A/B-Series System Diagram (P/N 054-2005-008 Rev. A, Page 1) Chassis Cable Installation: System Diagrams...
  • Page 44 CHAPTER 6 FIGURE 7. Hawkeye® 2 AGCO RoGator A/B-Series System Diagram (P/N 054-2005-008 Rev. A, Page 2) Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)

  • Page 45: Sidekick Pro™ Icd Installation

    S IDEKICK PRO™ ICD CHAPTER C H A P T E R 7 INSTALLATION CONNECTING SIDEKICK PRO ICD DIRECT INJECTION PUMPS TO THE ISOBUS Sidekick Pro direct injection pumps installed by AGCO are Raven CAN version and are connected to the CANbus. To work with the Hawkeye®...
  • Page 46 CHAPTER 7 10. Locate the 4-Pin adapter cable and ISOBUS terminator removed from the ISOBUS Tee Cable (P/N 115-0172- 325) in a previous step. 11. Install the adapter and ISOBUS terminator onto the connection that the Raven Passive Terminator was removed from.

  • Page 47: Appendix A Connecting Virtual Terminal To Isobus

    C ONNECTING VIRTUAL APPENDI X A P P E N D I X A TERMINAL TO ISOBUS Contact a local equipment or Raven dealer for additional assistance with any adapter cables required for connecting the Hawkeye® 2 nozzle control system to the virtual terminal (VT). VIPER 4 ISOBUS ADAPTER CABLE NOTE: For 2012 - 2015 machines, the ISOBUS adapter cable (P/N 115-0172-247) is required for a ROS device...
  • Page 48 PPENDIX FIGURE 2. Upper Panel Right of the Operator Seat 4. Disconnect the ISO terminator from the 3-pin connector. 5. Plug in the ISOBUS adapter cable to the connectors to allow the ROS device to interface with the machine ISOBUS and the Raven Hawkeye® 2 nozzle control system. 6.

  • Page 49: Appendix B Cable And Connector Maintenance

    C ABLE AND CONNECTOR APPENDIX A P P E N D I X B MAINTENANCE POWER AND ECU HARNESS MAINTENANCE 1. Disconnect the ECU harness connector and inspect for signs of moisture or corrosion. 2. If moisture or corrosion is detected, use Deoxit D5, brushes, and compressed air to clean and dry the connector.
  • Page 50 CHAPTER B 3. Clean contacts with a small wire brush (P/N 321-0000-477). FIGURE 2. Cleaning Contacts with a Wire Brush 4. Spray the contacts again with the deoxidizing agent to help rinse out debris. 5. Remove residue of the deoxidizing agent from the connection. CAUTION Damage to the connector seal may occur if residue is not removed from the connector.
  • Page 51 7. If not already applied, apply a single, short burst of corrosion inhibitor such as CorrosionX HD (P/N 222-0000- 020) to the NCV2 connection. Be sure the corrosion inhibitor has coated the NCV2 contacts and recessed portions of the connector. NOTE: To determine whether corrosion inhibitor has been applied, inspect for a thick liquid in the bottom of the connector as shown in the image below.
  • Page 52 CHAPTER B Hawkeye® 2 Installation Manual for AGCO RoGator A/B-Series (RG900, RG1100, RG1300)
  • Page 53 LIMITED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. HOW LONG IS THE COVERAGE PERIOD? Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale.
  • Page 54 EXTENDED WARRANTY WHAT DOES THIS WARRANTY COVER? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. DO I NEED TO REGISTER MY PRODUCT TO QUALIFY FOR THE EXTENDED WARRANTY? Yes.

This manual is also suitable for:

Agco rogator b seriesRg900Rg1100Rg1300

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