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Dear Sirs,
Thank you for the confidence you have shown in BARACUDA technology for automatic
pool cleaning. It is thanks to pool professionals that we have become the European and
world leader in the field of hydraulic appliances. This is why we wish to be in even
closer contact with you, the better to respond to your needs and offer you a constantly
improving technical and sales service.
The Indigobook is the technical guide distributed only to pool industry professionals
TM
selling INDIGO
robots by ZODIAC. It supplements the information given to the user
in the technical instructions provided with the appliance.
TM
This information will enable you to give valuable advice to your INDIGO
owning
customers. It will also help you adjust the robot effectively to suit the configuration of
every pool for optimum performance.
The design of ZODIAC appliances has always been oriented to simplicity and reliability.
Please do not hesitate to contact our technical service or to get in touch with our usual
sales contact for further information.
The ZODIAC POOL CARE EUROPE technical and sales team
The ZODIAC product INDIGO™ is made by ZODIAC POOL CARE EUROPE S.A.S.U.
1
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Summary of Contents for Zodiac INDIGO
- Page 1 ZODIAC. It supplements the information given to the user in the technical instructions provided with the appliance. This information will enable you to give valuable advice to your INDIGO owning customers. It will also help you adjust the robot effectively to suit the configuration of every pool for optimum performance.
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Page 2: Table Of Contents
OUSING 3.6. (W0684A) ........................23 OTOR HOUSING COVER 3.7. (W1313A) ..........................24 LEXIBLE LEAD KIT 3.8. (W1290A)............................25 UMP MOTOR 3.9. (W1166A)......................... 26 EARED TRACTION MOTOR 3.10. (W1201A) ..........................27 ILTER HOLDER PARTS LIST................................28 CONTACT INDIGO TECHNICAL DEPARTMENT................... 30... -
Page 3: Troubleshooting
TROUBLESHOOTING 1.1. T NDIGO DOESN T MOVE OR SUCK UP ANY LITTER You've switched on and tried to start Indigo but it doesn't do anything. POSSIBLE CAUSES CHECKS AND CORRECTIVE ACTION - The red indicator light doesn't come Plug in another electrical appliance to check the on when you start a cycle (Turbo or plug. -
Page 4: Robot Tilts Backward
1.3. R OBOT ILTS ACKWARD The robot tilts backwards at the foot of the sidewall. POSSIBLE CAUSES CHECKS AND CORRECTIVE ACTION - The rotor is broken or obstructed by Remove any hairs, pieces of cloth or foreign foreign bodies. bodies obstructing the rotor or replace the rotor if it is broken. -
Page 5: Ad Dhesion To Ool Ottom
1.6. N – S OVEMENT UCTION OK The Indigo won't go forwards or backwards, but the suction system is working properly (backflow at turbine outlet). POSSIBLE CAUSES CHECKS AND CORRECTIVE ACTION - The belts are slack. Tighten the belts or replace them. -
Page 6: Filtration Ineffective
1.7. F ILTRATION NEFFECTIVE The filtration system is not working properly or the rotor is throwing up litter. POSSIBLE CAUSES CHECKS AND CORRECTIVE ACTION - The filter bag is clogged with litter, scale or Empty the filter bag and clean it with clear flocculents. -
Page 7: Assembly / Disassembly
ASSEMBLY / DISASSEMBLY 2.1. T OOLS EQUIRED ∗ No-bounce mallet ∗ Cordless drill/screwdriver ∗ Flat-nose pliers ∗ Wrench ∅ 19 (packing gland) ∗ Automatic stripping pliers ∗ "Ogival head" oblique cutting pliers ∗ Lever-operated grease pump ∗ Set of screwdrivers for slotted-head screws ∗... -
Page 8: Your Robot Is Fitted With Rubber Brushes
− Place the edges of the foam pads face up and position all the clips in their slots without securing them. − When all the clips are correctly positioned in their slots, open them out slightly and press them in around the pad holder with the guide mark in the centre of the clips positioned at the foam pad join. -
Page 9: Rotor
− Thread the strips into their respective slots and pull them very gently so that the heels go through to the other side of the slots − With a pair of scissors, cut strips at least 5 mm from the heel (diagram 18). Diagram 18 2.3. -
Page 10: Motor Unit Protective Screen
2.6. M OTOR ROTECTIVE CREEN a) Free the filter holder. b) Remove the two 3.5 X 13 self-tapping screws. c) Remove the moor unit protective screen and then the ballast weights. (The robot comes with a single ballast weight on the cable side.) 2.7. -
Page 11: Track
You can now access all the traction components: 2.7.2. Track Take out the old track and fit the new one. 2.7.3. Drive Roller – Transmission Belt – Track You have to take out all the moving parts of the plate in order to change any one of them. Assembly: a) Undo the belt tension jacks and turn them to face the bottom of the plate. -
Page 12: Track Plate
2.7.4. Track Plate Remove all the parts of the plate. a) Put the belt tension jack on the plate shaft. The screw must be tight on the plate side. b) Place the track roller in the plate shaft. c) To fit the moving parts, follow the procedure described in the previous paragraph. 2.7.5. -
Page 13: Cable Side Track Plate
Fit the handle (lowest float on the cable side), the motor unit protective screen and the bumpers to complete the assembly of the cleaner. 2.8. C ABLE RACK LATE When you remove the plate, you can change the following parts: The track The track guide rollers The track plate... -
Page 14: Track Guide Roller Track
2.8.2. Track Guide Roller Track Replace the old part with a new one and place the complete plate on the housing. Make sure you fit the roller in the right direction. 2.8.3. Track Plate Remove all the parts of the old plate. The carefully take out the brass spindle with pliers, making sure you don't make any scratches. -
Page 15: Removing The Motor Unit
2.9.1. Removing the Motor Unit a) Remove the cable clamp (press and pull). b) Turn the robot upside down and remove the four 5x12 screws. c) Carefully take out the motor unit with its cable. d) Cut the cable as close as possible to the stuffing box. 2.9.2. - Page 16 Fill the cover connection with grease (ref. W0265A). Position the stuffing box on the cover. The cable should be able to move freely in the stuffing box. k) Insert the two 4.2x13 screws. Use a 19mm spanner to tighten the stuffing box until the seal is flush with the top of the cover.
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Page 17: Technical Diagrams
TECHNICAL DIAGRAMS 3.1. G ENERAL IAGRAM... -
Page 18: Trolley (W1210A)
3.2. T (W1210A) ROLLEY... -
Page 19: Motor Unit (W1287A)
3.3. M (W1287A) OTOR UNIT... - Page 20 N° reference Description Quantity 2 MOTOR HOUSING ABS 1 W1124A PLOT ADHESIVE 2 W1592A DRIVEN MOTOR ASSEMBLY 3 W1166A JOINT 18,4X2,7 SIDE PLMOT 4 W0128A NUT P SIDE PLATE RUNN/ROT 5 W0126A RED WIRE L=235 0,75 MT2003 6 W1302A BLUE WIRE L=235 0,75 MT2003 7 W1303A PUMP MOTOR 8 W1290A...
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Page 21: Control Unit (W1207A)
3.4. C (W1207A) ONTROL UNIT... -
Page 22: Housing (W1286A)
3.5. H (W1286A) OUSING... -
Page 23: Motor Housing Cover (W0684A)
3.6. M (W0684A) OTOR HOUSING COVER N° reference Description Quantity SCREW VMTRL POELIER 5X16 1 W0105A JOINT 5,7X1,9 SCREW MHCOV 2 W0106A... -
Page 24: Flexible Lead Kit (W1313A)
3.7. F (W1313A) LEXIBLE LEAD KIT N° reference Description Quantity MAINS LEAD H05RNF 2G1 1 W1239A 2 W1240A Presse étoupe coffret 2004 CRIMPED LUG 1/4 3 W1307A 4 W1260A Contre écrou renforcé noir INSULATOR 5 W1308A... -
Page 25: Pump Motor (W1290A)
3.8. P (W1290A) UMP MOTOR N° reference Description Quantity SIDE PLATE J PUMP MOTOR 1 W0112B SEALING RING 0.8 MM 2 W0080A SCREW VM TFC POZI 5X10 A2 3 W0137A... -
Page 26: Geared Traction Motor (W1166A)
3.9. G (W1166A) EARED TRACTION MOTOR N° reference Description Quantity 1 W1155A SIDE PLATE DRIVING MOTOR SEALING RING 0.8 MM 2 W0080A WASHER PLAST. 3 W1099A SCREW VM TFC POZI 4X10 A2 4 W0138A... -
Page 27: Filter Holder (W1201A)
3.10. F (W1201A) ILTER HOLDER * NOT INCLUDED IN THE W1201A ASSEMBLY... -
Page 28: Parts List
PARTS LIST Ref: DESCRIPTION Ref: DESCRIPTION W0002A HANDLE CAP DIA 6MM W0169B FILTER SUPPORT VALVE 1E N W0010A MOTOR SHAFT PULLEY W0202A WEDGE FOR UPPER PART S W0011A PIN W0204A DGE FOR UPPER PART B W0013A TRACK GUIDE PULLEY LONG W0264A SILICONE F.WATERTIGHTNESS W0014A TRANSMISSION BELT... - Page 29 W1197A LEAK TEST FILLING TOOL W1274A SCREW VM THPF 6X80 A2 W1201A COMPLETE FILTER SUPPORT W1275A SCREW VM THPF DIN 931 M8X90 W1203A INDIGO BODY STICKER W1277A WEDGE FOR BRUSHES W1204A INDIGO PACK W1286A INDIGO HOUSING ASSEMBLY W1205A TECHNICAL MANUAL...
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Page 30: Contact Indigo Technical Department
CONTACT INDIGO TECHNICAL DEPARTMENT OR ADDITIONAL INFORMATION ABOUT NDIGO OR TECHNICAL ASSISTANCE PLEASE CONTACT YOUR RETAILER INDIGO MANUFACTURER ZODIAC POOL CARE EUROPE S.A. ZI Est - 34 rue Francine Fromont 69120 Vaulx en Velin France Tel. +33 (0) 4 78 79 56 20 Fax.
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