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Kwekerijweg 8 3709JA Zeist The Netherlands Model DS3100 T: (31)306933227 F: (31)306933228 E: verti-drain@redexim.com Serial number: www.redexim.com Translation of original manual NOTE: IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE, IT IS ESSENTIAL THAT THIS OPERATING MANUAL IS CAREFULLY READ BEFORE THE RINK IS USED.
EC DECLARATION OF CONFORMITY Certificate of Conformity of the Manufacturer (or Importer) for RINK Disk Spreader DS3100 The signatory hereto Rink Spezialmaschinen GmbH 88279 Amtzell Germany declares hereby that the machine described below complies with the relevant provisions of the Machines Directive (2006/42/EC). 1.
TABLE OF CONTENTS EC DECLARATION OF CONFORMITY..............2 SAFETY PROVISIONS ................... 4-5 BRIEF DESCRIPTION ....................6 TECHNICAL DATA ....................6 FIRST COMMISSIONING ..................7 OPERATION ......................8 Attaching and detaching ........................8 Before each course ..........................8 ...
SAFETY PROVISIONS RINK Disk Spreader DS3100 is designed exclusively for spreading fine-grained loose grit such as sand, gravel, granulate and similar materials. Any use which goes beyond these limits is not regarded as intended use. The manufacturer shall not be held liable for damages resulting from unintended use. The risk shall be carried by the operator alone.
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SAFETY PROVISIONS The permissible drawbar load of the towing vehicle must be kept in mind. Before setting off, check the surroundings and ensure sufficient visibility. During operation, no one may stay in the danger area of the spreader, as there is a risk of injury from rotating parts and ejected foreign particles.
BRIEF DESCRIPTION RINK Disk Spreader DS3100 serves for spreading fine-grained loose grit such as sand, gravel and similar materials. Spreader system of the disk spreader is driven by a gear unit with hydraulic motor for conveyor belt and a hydraulic motor for every spreader disk. The rotation speed of the hydraulic motors for the conveyor belt and spreader disks is continuously adjustable by a flow regulator.
FIRST COMMISSIONING Re-tighten the wheel nuts. Check the wheel hub play and adjust if necessary. Check the tyre pressure. If the RINK Disk Spreader DS3100 is to be used on public roads, a registration plate must be placed onto a retaining plate provided for this purpose on the rear part on the left.
OPERATION Attaching and detaching Attach the RINK Disk Spreader DS3100 to the towing vehicle. Connect hydraulic lines (3) and (4) to the towing vehicle, as closed oil circulation is required (see p. 9 – fig. 1). Connect securely valve actuator (5) for the conveyor belt to the towing vehicle through the supplied mount (see p.
SPREADING The spreader disk system is activated automatically as the hydraulics are switched on. The conveyor belt and slider (6) are activated by valve (5) activation – slider (6) first and then the conveyor belt after brief delay. Select slider positions A-D before starting the work (see page 10).
Setting spread thickness The spread thickness depends on: speed of the towing vehicle speed of the conveyor belt - regulator (1) speed of the spreader disks - regulator (2) automatic slider (6) opening (A-D) Spread chart Spread Spreader Conveyor belt Slider position Spread width volume...
Use of different spread materials Different spread materials require different settings. The RINK Disk Spreader DS3100 can be adjusted to any spread materials in the following manner. Rotation of the throwing vanes (see disk setting with uneven spread pattern - fig. 4) Regulation of the conveyor belt speed by regulator (1) (see p.
CARE and MAINTENANCE Smear bearings with multi-purpose grease (after every 50 operating hours) (1) Bearings on both sides of the spreader disks (2) Bearings on both sides of the rear conveyor shaft (3) Bearings on both sides of the front conveyor shaft (4) Bearings on both running axles Bearings without grease nipples are maintenance-free.
Oil change in conveyor belt gear unit (after every 100 operating hours) Unscrew the filler screw (11). Loosen the drain screw (12) below on the inside, and discharge the oil. Screw in the drain screw (12) with a new gasket. Fill in 0.6 l of the oil SAE85-W140.
Service axles (after every 100 operating hours) Axles may only be serviced by authorised specialist personnel. - Re-tighten the wheel nuts. - Check the wheel hub play and adjust if necessary. Tensioning the conveyor belt (against slipping) - Loosen the counter nuts (13) on both sides. - Tighten nuts (14) on both sides gradually, clockwise, by ½...
Removing and installing conveyor belt Disconnect hydraulic plug connectors and remove the spreader system (1) after loosening screws (2). Remove the mudguard (3) on both sides. Remove the splash guard (4) and rubber cover (5) on the right in the direction of travel. Remove the undercarriage (6) after loosening screws (14).
External oil supply Changing oil in the plug-on pump (after every 100 operating hours) Unscrew the bleed screw (1). Loosen the drain screw (2) below and discharge the oil. Screw in the filler screw with a new gasket. Turn the gear unit 180 degrees. Fill only with SAE85-W140 oil up to the height of the sight glass (3).
Lighting system The lighting system must be connected with the towing vehicle by the seven-pin plug. Code Cable Function designation colour indicator, left yellow (towing vehicle - - - battery +) ground white indicator, right green tail light, right brown brake light tail light, left black...
Troubleshooting Problem Reason Solution Slider won't open Throttle valve set too low Readjust the throttle valve (9) until the slide opens (see p. 13) Spread width is Spreader disks rotation is too slow Increase spreader disk speed by too narrow regulator (2) (see p.
SPARE PARTS RINK Disk Spreader DS3100 Address for ordering spare parts Rink Spezialmaschinen GmbH Alfons-Stübe-Weg 4 D-88279 Amtzell Telephone (07520) 95690 Fax (07520) 956940 Email: info@rink-spezial.de Ordering spare parts To enable prompt processing of your spare part order, you should provide the following obligatory data: Chassis or ID number Year of construction (if available)
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