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Redexim Rink DS3100CB Operating Instructions Manual

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Operating instructions
RINK - disc spreader
Rink DS3100CB
Seriennummer:
Ursprünglichen Betriebsanleitung
NOTE:
IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE, IT
IS ESSENTIAL THAT THIS OPERATING MANUAL IS CAREFULLY READ BEFORE THE RINK
IS USED.
Kwekerijweg 8
3709JA Zeist
The Netherlands
T: (31)306933227
F: (31)306933228
E: verti-drain@redexim.com
www.redexim.com
1813 English 933.120.426

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Summary of Contents for Redexim Rink DS3100CB

  • Page 1 Operating instructions RINK - disc spreader Kwekerijweg 8 3709JA Zeist The Netherlands Rink DS3100CB T: (31)306933227 F: (31)306933228 E: verti-drain@redexim.com www.redexim.com Seriennummer: Ursprünglichen Betriebsanleitung NOTE: IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE, IT IS ESSENTIAL THAT THIS OPERATING MANUAL IS CAREFULLY READ BEFORE THE RINK IS USED.

  • Page 2: Table Of Contents

    T A B L E O F C O N T E N T S SAFETY REGULATIONS ................... 3   SAFETY REGULATIONS ................... 4   BRIEF DESCRIPTION ....................5   TECHNICAL DATA ..................... 5   INITIAL OPERATION ....................6   SERVICE ........................

  • Page 3: Safety Regulations

    SAFETY REGULATIONS  The DS3100CB RINK disc spreader is built exclusively for spreading fine-grained, loose grit such as sand, trickle, granules or the like.  Any other use shall be deemed improper use. The manufacturer shall not be liable for any damage resulting.

  • Page 4: Safety Regulations

    SAFETY REGULATIONS  The permissible vertical load of the towing vehicle must be observed.  Before starting, check that visibility in the area around you is sufficient.  During operation, nobody should be in the danger area of the spreader, owing to the risk of injury from rotating parts and thrown foreign objects.

  • Page 5: Brief Description

    BRIEF DESCRIPTION The DS3100CB RINK disc spreader is meant exclusively for spreading fine-grained, loose grit such as sand, trickle, granules or the like. The electro-hydraulically controlled DS3100CB RINK disc spreader is powered by its own oil supply via the PTO shaft and is equipped with two different spreaders.

  • Page 6: Initial Operation

    INITIAL OPERATION Tighten the wheel nuts. Check wheel hub clearance and adjust if necessary. Check the tyre pressure. Check lighting system #. (see page 26) Check these points again after the first drive under load!

  • Page 7: Service

    SERVICE Attaching and detaching Coupling (1) a towing vehicle. To do this, loosen the screws of the coupling (1), adjust to the correct height and tighten the screws. (See page 1) Fully crank up the jockey wheel (2), then loosen the jockey wheel clamp and pull the jockey wheel up as far as possible and clamp.

  • Page 8: Before Each Use

    Before each use externally visible damage and repair, if Check the RINK DS700CB disc spreader applicable. Check the tyre pressure. Check the running track of the conveyor belt; readjust if necessary, as the conveyor belt must not touch the side (see pages 23 and 24). Check lighting system #.

  • Page 9: Control Panel

    Control panel Fig.2: Control panel...
  • Page 10 (1) POWER: ON/OFF switch of the controller Indicator light (green) for operating voltage (continuous light) ERROR - light (red) flashes briefly while the control starts up, as soon as the light goes out, the control is ready for operation (2) Selector switch for disc spreader or cross conveyor Disc spreader mechanism: Spreading discs are activated Position 0: Starting position (gate is or is being closed) Cross conveyor belt: Cross conveyor is activated...

  • Page 11: Spreading

    SPREADING Spreading using the disc spreader The cross conveyor must be turned inwards and the fixation (55) must be locked . (See page 16, Fig. 6) The control of the is switched on using the POWER switch DS3100CB RINK disc spreader (1).
  • Page 12 Fig.3: Control elements Entering the danger area while the disc spreader is running is prohibited; keep a safe distance!

  • Page 13: Spreading Various Scatter Materials

    Spreading various scatter materials Different scatter materials require different settings. The DS3100CB RINK disk spreader can be adapted to all scatter materials by choosing the following options. Rotating the spreading disks (Fig. 5) Regulating the conveyor belt speed using the controller (4) (see page 10 - Fig. 2) Regulating the spreading speed using the controller (8) (see page 10 - Fig.

  • Page 14: Spreading Using The Cross Conveyor

    Spreading using the cross conveyor The fixation (55) of the cross conveyor must be released. (see page 16, – Fig. 6) The control of the DS3100CB RINK disc spreader is switched on using the POWER switch (1). For spreading using the cross conveyor, set the selector switch (2) to cross conveyor; this automatically activates the cross conveyor.
  • Page 15 Fig.6: Cross conveyor belt Entering the danger area while the cross conveyor belt is running is prohibited; keep a safe distance!

  • Page 16: Set Spreading Thickness (Spreading Disc Or Cross Conveyor Belt)

    Set spreading thickness (spreading disc or cross conveyor belt) The spreading thickness depends on: the speed of the towing vehicle the speed of the conveyor belt - controller (4) (see page 10 Fig. 2) the speed of the disc spreader - controller (8) (see page 10 Fig. 2) the opening (A-G) of the automatic gate (66) (see page 13 Fig.

  • Page 17: Care And Maintenance

    CARE and MAINTENANCE Lubricate bearings with multipurpose grease (after every 50 hours of operation) (See page 19, Fig. 7) (1) Bearings on both sides of the spreading disc (2) Bearings on both sides of the front and rear shafts of the conveyor belt (3) Bearings on both sides of the front and rear shafts of the cross conveyor belt (4) Bearings on both axles (5) Bearing on the conveyor uptake of the cross conveyor belt...
  • Page 18 Fig.7: Lubrication points...

  • Page 19: Change Oil On The Pump Gearbox (Every 100 Operating Hours)

    Change oil on the pump gearbox (every 100 operating hours) (See page 21, Fig. 8) Unscrew filler plug (11). Release the drain plug (12) on the inside at the bottom and drain the oil. Screw in the drain plug (12) using a new gasket. Add 0.6 l of SAE85-W140 oil.
  • Page 20 Fig.8: Change gearbox / filter change / cylinder end stop oil...

  • Page 21: Change Hydraulic Tank Oil (As Required)

    Change hydraulic tank oil (as required) Swing out cross conveyor if necessary. Unscrew filler plug (22). Release the suction hose (23) and drain the oil. Replace the pressure filter Order no.: 10922 (see page 20) Screw on the suction hose. Fill Plantosyn 3268 ECO oil up to middle of sight glass (24).

  • Page 22: Service Shaft (Every 100 Operating Hours)

    Service shaft (every 100 operating hours) Maintenance work on the shaft may only be carried out by authorised personnel. - Tighten the wheel nuts. - Check wheel hub clearance and adjust if necessary. Retension conveyor belt (if slipping) - Release counter nut (13) on both sides. - Tighten nut (14) on both sides evenly, clockwise, each ½...

  • Page 23: Removing And Installing Conveyor Belt

    Removing and installing conveyor belt (See page 25, Fig. 11) Cross conveyor (16) must be swung out and down. Disconnect hydraulic connectors and remove spreader (1) by loosening screws (2). Remove the wheel cover (3) on both sides. Remove splash guard (4) and belt roller cover (5). Remove the rubber cover (6) at the front and rear (in the direction of travel on the right).
  • Page 24 Fig.11: Removing and installing conveyor belt...

  • Page 25: Lighting System

    Lighting system The lighting system must be connected to the towing vehicle using the seven-pin plug. Cable Short description Function colour Flashing light on the yellow left (Battery of towing - - - vehicle +) Earth White Flashing light on the Green right Tail light on the right...

  • Page 26: Hydraulic Brake Axle

    Hydraulic brake axle Connect plug (20) to control unit circuit of towing vehicle. Ball valve (21) must be open (position A). The brake is applied when operating the control unit on the towing vehicle. To park when the brake is applied, the ball valve (21) must be closed (position B), then disconnect the plug (20).

  • Page 27: Troubleshooting

    Troubleshooting Problem Cause Solution Control is not PTO or power connection not Connect the PTO shaft and power working connected (indicator (green) does supply to the power of the towing not light) vehicle (see page 8) Incorrect operation of the controller Read the operating instructions and observe the operating conditions and function sequence...
  • Page 28 Uneven flow rate Conveyor belt speed too slow Increase conveyor belt speed using the controller (4) (See page 10, Fig. 2) Uneven Spreading disks are set incorrectly Set the spreading discs (88) spreading pattern correctly (See page 14, Fig. 5) Spreading width Spreading discs turn too slowly Increase spreading speed using the...

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