Baumer CombiFlow PF75H Operation Manual

Baumer CombiFlow PF75H Operation Manual

Flow sensor
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Operation manual
CombiFlow PF75H/S
Read this manual prior to performing any task!
Translation of the original German document, dated 29/5/2020 English

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Summary of Contents for Baumer CombiFlow PF75H

  • Page 1 Operation manual CombiFlow PF75H/S Read this manual prior to performing any task! Translation of the original German document, dated 29/5/2020 English...
  • Page 2 Baumer Electric AG Hummelstrasse 17 CH – 8501 Frauenfeld Telephone: +49 777164741222 E-mail: mid.de@baumer.com Internet: www.baumer.com Translation of the original operation manual PF75, 2, en_US © Baumer 2020 CombiFlow PF75H/S 12.08.2020...
  • Page 3 This can mean that the availability of replacement parts being limited, and that the original assembly cannot be repaired. There- fore, in the event of repairs, Baumer Group reserves the right to replace the entire assembly concerned with another assembly with an identical or extended functionality.
  • Page 4 Supplemental directives Copyright protection Baumer Group operating manuals and handbooks are protected by copyright. The copying, reproduction and translation, etc. of them is prohibited. Additional copies of this operating manual and copies in other languages can be obtained directly from Baumer.
  • Page 5: Table Of Contents

    5.2 Installation position of the flow sensor......33 5.3 Installation..............36 5.4 Electrical connection........... 39 Commissioning..............44 6.1 Create USB interface..........44 6.2 BCP software installation..........45 Operation................50 7.1 Display menu.............. 52 7.1.1 Menu navigation display.......... 54 12.08.2020 CombiFlow PF75H/S...
  • Page 6 8.2 Cleaning of the display..........106 8.3 Internal cleaning............106 8.4 Replacing the seals..........106 Fault elimination............. 108 9.1 Alarms............... 108 9.2 Error messages............110 Disassembly and disposal..........112 Technical data..............113 Replacement parts............115 Index................. 116 CombiFlow PF75H/S 12.08.2020...
  • Page 7: General

    General General This operating manual is valid for the magnetic-inductive flow sensor: PF75S PF75H 12.08.2020 CombiFlow PF75H/S...
  • Page 8: Safety And Responsibility

    Safety guidelines may relate to particular, individual instructions. tions Such safety guidelines are embedded within the instructions so that they do not interrupt the reading flow when performing opera- tions. The signal words described above are used. Example: CombiFlow PF75H/S 12.08.2020...
  • Page 9 Lists without a specified order [Enter] Screen elements (e.g. switch areas, layout of function buttons) Operating elements (e.g. buttons, switches) Display Screen elements (e.g. menu titles, window descriptions) Function Screen elements (e.g. Interface texts) 12.08.2020 CombiFlow PF75H/S...
  • Page 10: Designated Use

    DANGER! Non-observance of operating company's obliga- tions could result in serious injuries or death. – Always ensure adherence to the operating compa- ny's obligations. Ä 2.7 “Responsibility of the owner” on page 11 CombiFlow PF75H/S 12.08.2020...
  • Page 11: Safety Marking

    Normally, the owner is not Baumer, but rather the purchaser of the sensor PF75. Operating company's obligations The PF75 is used in the commercial sector. The PF75 owner is therefore subject to the legal obligations concerning occupational safety.
  • Page 12: Integrator Responsibilities

    The operating company must ensure that it is always possible to disconnect the sensor PF75 power and compressed air system during maintenance and repair works. 2.8 Integrator responsibilities Integrator The integrator is the person responsible for installing the sensor PF75 within the higher-level machine. CombiFlow PF75H/S 12.08.2020...
  • Page 13 Example: The operator may not be able to use the sensor without risk because of a conveying element in the higher-level machine. The protective measures intended by Baumer may no longer be sufficient or may have to be removed a result of the installa- tion conditions.
  • Page 14: Immediate Measures Following An Accident

    It is therefore not possible to make a sweeping statement on the measures required. Recommendation Medium and severe injuries must be treated by doctors. Initial treatment (First Aid measures) by medics or by trained first res- ponders is useful and necessary. CombiFlow PF75H/S 12.08.2020...
  • Page 15 Frequency Level of moisture of the skin Size of the contact surface It can include heart rhythm disturbances, ventricular fibrillation and burn injuries due to the arcing effect. It is always advisable to con- sult a doctor. 12.08.2020 CombiFlow PF75H/S...
  • Page 16: Personnel Requirements

    – Have all activities carried out by qualified personnel only. – Always keep unqualified personnel away from hazard zones. CombiFlow PF75H/S 12.08.2020...
  • Page 17 A qualified mechanic has been specially trained in the working environment in which he operates and knows the relevant stand- ards and regulations. A qualified mechanic is also familiar with the superordinate production system. 12.08.2020 CombiFlow PF75H/S...
  • Page 18: Personal Protective Equipment

    Protective work clothing is defined as close fitting work clothing with low tear resistance, tight, long sleeves and no protruding parts. Safety boots Safety boots protect feet from being crushed, from falling parts and from slipping on slippery surfaces. CombiFlow PF75H/S 12.08.2020...
  • Page 19: Safety Guidelines For Transport And Storage

    This can result in considerable material damage. – Proceed with care when unloading transport items upon delivery and during internal transport. – Follow the symbols and information on the pack- aging. – Do not remove packaging until shortly before assembly. 12.08.2020 CombiFlow PF75H/S...
  • Page 20: Safety Guidelines For Assembly And Commissioning

    – Have assembly and installation work carried out by Baumer employees or authorized specialist per- sonnel only. Ä 2.10 “Personnel requirements” on page 16 – Ensure the following if assembly and installation are to be carried out by other persons: –...
  • Page 21 – The individuals must have read and understood this operating manual. – The individuals must follow the instructions in this operating manual. – The individuals must have the necessary spe- cialist skills for such assembly and installation. 12.08.2020 CombiFlow PF75H/S...
  • Page 22 Risk of material damage due to contamination Contamination can cause material damage by affecting system components. – Always cover at-risk parts of the equipment before work such as drilling. – Always collect dust and shavings immediately throughout the assembly process. CombiFlow PF75H/S 12.08.2020...
  • Page 23: Safety Guidelines For Maintenance And Resolving Faults

    – Personnel must have read and understood this operating manual. – Personnel must follow the instructions in this operating manual. – Personnel must have the necessary specialist skills for such maintenance. 12.08.2020 CombiFlow PF75H/S...
  • Page 24 Proper ground connection required for stable measurement results If proper ground connection of the flow sensor is not ensured, this may result in measurement results being falsified. – The ground connection must always be connected to the ground. CombiFlow PF75H/S 12.08.2020...
  • Page 25: Safety Information For Replacement Parts

    – If you have any questions, always contact Baumer. Warranty Invalidation of the warranty The warranty become null and void if unauthorized replacement parts are used.
  • Page 26: Layout And Functional Description

    Unless otherwise stated, the basic structure and operation and maintenance methods of the flow sensor remain the same. The technical specifications for the versions can be found in the Technical Data and the technical data sheet. CombiFlow PF75H/S 12.08.2020...
  • Page 27: Functional Description

    Faraday's law of induction when passing through the magnetic field. As a result, an electrical voltage between the meas- uring electrodes is induced, which is measured and evaluated. The higher the liquid velocity, the higher the induced voltage. 12.08.2020 CombiFlow PF75H/S...
  • Page 28: Ports

    The functions and settings are the same and the two menus are structured in a similar fashion. The BCP control software can be used for the entire configuration and operation of the flow sensor. Ä 7.2 “BCP Software” on page 62 CombiFlow PF75H/S 12.08.2020...
  • Page 29: Control Software Bcp

    Ä 7.2 “BCP Software” on page 62 3.4.2 Display Important system parameters and the menu functions can be shown and configured on the flow sensor display. Ä 7.1 “Display menu” on page 52 12.08.2020 CombiFlow PF75H/S...
  • Page 30: Transport And Storage

    If storing for a period of more than 3 months, check the general condition of all parts and the packaging regularly. 4.4 Disposing of packaging materials Dispose of packaging materials in accordance with the respective applicable provisions and local regulations. CombiFlow PF75H/S 12.08.2020...
  • Page 31 Always dispose of the packaging materials in an eco-friendly manner. – Always observe the locally applicable disposal reg- ulations. Instruct a specialist company to undertake disposal, if necessary. The recipient is responsible for any costs associated with the disposal. 12.08.2020 CombiFlow PF75H/S...
  • Page 32: Assembly And Installation

    Mechanical effects on the flow sensor must be excluded during operation. During installation, the recommended and avoidable installa- tion positions of the flow sensor must be observed: Ä 5.2 “Installation position of the flow sensor” on page 33 CombiFlow PF75H/S 12.08.2020...
  • Page 33: Installation Position Of The Flow Sensor

    If the flow direction changes due to the system, the flow sensor does not have to be dismantled. Only the signs for the KA parameters in the control soft- ware have to be changed. Ä 7.3.1 “Sensor menu” on page 74 12.08.2020 CombiFlow PF75H/S...
  • Page 34 The flow sensor must be installed so that the measuring tube is always completely filled. When installing the flow sensor vertically, installation in a rising pipe is preferable. Consultation may be required prior to installation in a falling line. CombiFlow PF75H/S 12.08.2020...
  • Page 35 When installing the flow sensor before or after bends, valves, reducers and the like, the inlet and outlet sections must be observed. Installation positions to be avoided In order to counter cavitation, avoid the following installation posi- tions: No installation directly in front No installation in a falling line. of a falling line. 12.08.2020 CombiFlow PF75H/S...
  • Page 36: Installation

    Qualified mechanic Protective equipment: Protective work clothing Safety boots DANGER! Risk of injury when entering the operating space of the super-ordinate machine and its moving parts CAUTION! Risk of injury due to improper assembly and instal- lation CombiFlow PF75H/S 12.08.2020...
  • Page 37 There must be enough space for the flow sensor and the infeed and outfeed sections at the installation site of the sensor. The required seals and flanges must be present. Any necessary transition pieces and fittings must also be present. All connections must be clean. 12.08.2020 CombiFlow PF75H/S...
  • Page 38 Only suitable and approved lubricating pastes or sealing compounds may be used. The flow sensor must be installed in the correct flow direction. The sensor must be firmly and securely installed in the pipeline with seals. All torques must be observed during assembly. CombiFlow PF75H/S 12.08.2020...
  • Page 39: Electrical Connection

    The power supply is fitted with overload protection. Only approved cables with fire protection properties are used for the connections. All long or hanging cables are secured with an approved mounting system. All electrical connections are clean. 12.08.2020 CombiFlow PF75H/S...
  • Page 40 Connect the flow sensor to the system control cabinet with the cable gland. Use the two cable guides on the sensor for the electrical cables. Make sure the connection assignment is correct. Ä “Internal connections” on page 41 ð The flow sensor has been electrically connected. CombiFlow PF75H/S 12.08.2020...
  • Page 41 Analog output (+) mA + 4 – 20 mA I/O - Digital In/Out - Analog output (-) (common ground) mA - 4 – 20 mA Display Electrical connec- USB connection for tion of the display PC for configuration of sensor via BCP software 12.08.2020 CombiFlow PF75H/S...
  • Page 42 Proper ground connection required for stable measurement results If proper ground connection of the flow sensor is not ensured, this may result in measurement results being falsified. – The ground connection must always be connected to the ground. CombiFlow PF75H/S 12.08.2020...
  • Page 43 Analog output (+) Analog output (-) 4 – 20 mA 4 – 20 mA Relay 21 Relay 22 Relay 11 Relay 12 COM 1 Communication COM 2 Communication interface 1 interface 2 Relay: Voltage 60V ; load current 75mA; maximum on-resist- ance 10 Ohm 12.08.2020 CombiFlow PF75H/S...
  • Page 44: Commissioning

    The flow sensor must be connected to a PC via the USB port in order to install the BCP software with all drivers. The flow sensor must be electrically connected and operated with operating voltage. Ä 5.4 “Electrical connection” on page 39 CombiFlow PF75H/S 12.08.2020...
  • Page 45: Bcp Software Installation

    The flow sensor must be connected to a PC via the USB port. The PC must have a functioning Internet connection to install the BCP software with all drivers. Ä 6.1 “Create USB interface” on page 44 12.08.2020 CombiFlow PF75H/S...
  • Page 46 Fig. 4: BCP software start view Download the BCP.exe file to the PC. The BCP software is available via the product's download area at www.baumer.com. Start the BCP.exe file as administrator. ð Two error windows are opened. The error windows indicate missing drivers.
  • Page 47 Confirm the automatic update to the latest version by pressing the [YES] switch area. ð The BCP software is automatically updated to the latest version. Open the Tools menu. Open the installation window by selecting the [Install ...] menu option. ð The installation window opens. 12.08.2020 CombiFlow PF75H/S...
  • Page 48 A window opens with corresponding instructions. Disconnect the USB interface of the flow sensor from the Restore the USB interface of the flow sensor to the PC. Close the window by pressing the [OK] switch area. CombiFlow PF75H/S 12.08.2020...
  • Page 49 Commissioning BCP software installation Close the installation window by pressing the [X] switch area. ð The BCP software is installed with all drivers. The flow sensor can be configured. Ä 7.2 “BCP Software” on page 62 12.08.2020 CombiFlow PF75H/S...
  • Page 50: Operation

    The functions and settings are the same and the two menus are structured in a similar fashion. The BCP control software can be used for the entire configuration and operation of the flow sensor. Ä 7.2 “BCP Software” on page 62 CombiFlow PF75H/S 12.08.2020...
  • Page 51 Setting of threshold for low flow Measure menu -> Cut-off Ä 7.3.4 “Measure menu” on page 82 Selection of damping filter Measure menu -> Damping Ä 7.3.4 “Measure menu” on page 82 Setting of empty pipe detection threshold Sensor menu -> E.P.Detect 12.08.2020 CombiFlow PF75H/S...
  • Page 52: Display Menu

    Graphical representation of the flow rate The menu of the display opens by pressing the additional bar. Ä 7.1.1 “Menu navigation display” on page 54 Status bar display The following pictograms are displayed in the display status bar: CombiFlow PF75H/S 12.08.2020...
  • Page 53: Ä 7.3.9 "Display Menu

    Description Flow rate Positive part counter Positive total counter Negative part counter Negative total counter Net part counter Net total counter Display layouts The following views are available in the Display setup under the Screen Layout function: 12.08.2020 CombiFlow PF75H/S...
  • Page 54: Menu Navigation Display

    [Enter] / [Open] – Open menus – Activate editing of values – Confirm selection – Confirm entries Arrow keys [Up/Down] – Select menus and functions – Set values – Activate/deactivate functions CombiFlow PF75H/S 12.08.2020...
  • Page 55 Ä 7.3 “Menu navigation” on page 72 Display menu The display can be configured and operated using the functions of this menu. Ä 7.1.3 “Display menu Display menu” on page 58 Data display mode The options are: Transmitter value Display conversion 12.08.2020 CombiFlow PF75H/S...
  • Page 56: Menu Navigation Display: Example

    Confirm the access code entry by pressing [Enter]. Open the Main menu by pressing [Enter]. ð The Main menu opens. Select the Scales menu with the [Up/Down] arrow keys. Open the Scales menu by pressing [Enter]. ð The Scales menu opens. CombiFlow PF75H/S 12.08.2020...
  • Page 57 Set the value for the scale end value with the [Up] arrow keys. Confirm the scale end value entry by pressing [Enter]. ð The selected unit and the selected value for the scale end value FS1 is saved. 12.08.2020 CombiFlow PF75H/S...
  • Page 58: Display Menu Display Menu

    Select the Back menu item with the [Up/Down] arrow keys. Close the Menu by pressing [Back]. ð The display changes to the main view of the display. 7.1.3 Display menu Display menu The following menus are available for selection in the Display menu: CombiFlow PF75H/S 12.08.2020...
  • Page 59 Display ad 100% – Entry of the display value at 100 % Decimals – Selection of the decimal places for the display Unit – Selection of the unit for the display Abs.Rel. – Absolute – Relative – Invisible 12.08.2020 CombiFlow PF75H/S...
  • Page 60 Relay 1 mode Relay 1 set point Relay 1 reset point Relay 2 mode Relay 2 set point Relay 2 reset point 7.1.3.2 Display menu Display setup The following functions are available for selection in the Display setup menu: CombiFlow PF75H/S 12.08.2020...
  • Page 61 Selection of the demo mode Static demo value – Entry of the static current value for demo mode Factory setting Function to reset the display to the factory settings. Service menu The service menu is only available to service personnel. 12.08.2020 CombiFlow PF75H/S...
  • Page 62: Bcp Software

    Ä “BCP command input” on page 64 Visualization view and menu The visualization view graphically displays system values and messages. The visualization view also enables access to the quick start menu and main menu. Ä 7.2.1 “Visualization view” on page 64 CombiFlow PF75H/S 12.08.2020...
  • Page 63 Menu for uploading the list In the menu, saved or edited lists can be uploaded and read in. Folder path to save the lists The folder path for saving and loading lists is selected in this input field. 12.08.2020 CombiFlow PF75H/S...
  • Page 64: Visualization View

    The functionality and available capabilities of the flow sensor vary depending on the order configuration and type code. Depending on the configuration of the flow sensor or activated functions, individual menus and selection functions may differ from the representations or be hidden. CombiFlow PF75H/S 12.08.2020...
  • Page 65: Ä 7.3.2 "Units Menu

    Ä 7.3.2 “Units menu” on page 76 Current scale end value Ä 7.3.3 “Scales menu” on page 80 Resistance value of the sensor electrodes Positive part counter Negative part counter Positive total counter Negative total counter Net total counter 12.08.2020 CombiFlow PF75H/S...
  • Page 66 Overflow Impulse 1 (Pictogram flashes) Alarm Overflow Impulse 2 (Pictogram flashes) Signal error Excitation error The complete list of all error messages and alarms can be found in the section Faults: Ä 9 “Fault elimination” on page 108 CombiFlow PF75H/S 12.08.2020...
  • Page 67: Quick Start Menu

    If the Restr.access function is disabled, then the menus and functions corresponding to the level of the access code and all the lower password levels can be accessed. 12.08.2020 CombiFlow PF75H/S...
  • Page 68: Operation: Example

    ð The menu for inputting the access code will open. Enter the access code. Use the arrow keys [Left/Right] to enter the characters. Use the [Up/Down] arrow keys to select the number. Ä 7.2.3 “Access codes” on page 67 CombiFlow PF75H/S 12.08.2020...
  • Page 69 Set the value for the scale end value with the [Up/Down] arrow keys. Confirm the amended scale end value by pressing [Enter]. ð The scale end value has been changed. Close the quick start menu by pressing [ESC]. ð The display changes to the Visualization view. 12.08.2020 CombiFlow PF75H/S...
  • Page 70 Ä 7.2.3 “Access codes” on page 67 Confirm the access code entry by pressing [Enter]. ð The quick start menu opens. Select the Main menu with the [Up/Down] arrow keys. Open the Main menu by pressing [Enter]. ð The Main menu opens. CombiFlow PF75H/S 12.08.2020...
  • Page 71 Select the value for the scale end value with the [Left/Right] arrow keys. Set the value for the scale end value with the [Up/Down] arrow keys. Confirm the amended scale end value by pressing [Enter]. ð The scale end value has been changed. 12.08.2020 CombiFlow PF75H/S...
  • Page 72: Menu Navigation

    Ä 7.3.2 “Units menu” on page 76 Units Ä 7.3.3 “Scales menu” on page 80 Scales Measure Ä 7.3.4 “Measure menu” on page 82 Ä 7.3.5 “Alarms menu” on page 85 Alarms Ä 7.3.6 “Inputs menu” on page 87 Inputs CombiFlow PF75H/S 12.08.2020...
  • Page 73 Ä 7.3.12 “System menu” on page 101 System The following menus are also available as an BCP command in the command input of the BCP software: Menu Description Process data Ä 7.3.13 “Process data menu” on page 104 12.08.2020 CombiFlow PF75H/S...
  • Page 74: Sensor Menu

    Diam. Sensor diameter PDIMV Selection of the sensor diameter: 0 – 2500 (DN see type plate) Calibration coefficient CFFKA Calibration coefficient for negative flow CFFKN This function is only displayed if at least one negative calibration coefficient is set. CombiFlow PF75H/S 12.08.2020...
  • Page 75 For zero calibration, make sure that the meas- uring pipe is completely filled with liquid and the liquid is completely still. Even the smallest movements of liquid can cause considerable measuring errors. 12.08.2020 CombiFlow PF75H/S...
  • Page 76: Units Menu

    Flow rate measuring system FRMUT Metric measurement system Anglo-American measurement system Pl1 unit Measurement system for Impulse 1 PL1UT Metric measurement system Anglo-American measurement system Pl2 unit Measurement system for Impulse 2 PL2UT Metric measurement system Anglo-American measurement system CombiFlow PF75H/S 12.08.2020...
  • Page 77 Value 0 generates 0 in the display Value 1 generates 0.0 in the display Value 2 generates 0.00 in the display Value 3 generates 0,000 in the display P- unit Measurement system for negative part TPNUT counter Metric measurement system Anglo-American measurement system 12.08.2020 CombiFlow PF75H/S...
  • Page 78 Cubic decimeters metric Decaliters metric Hectoliters metric m³ Cubic meters metric Megaliters metric in³ Inch not metric American gallon not metric ft³ Cubic feet not metric Standard barrel not metric Oil barrel not metric British gallon not metric CombiFlow PF75H/S 12.08.2020...
  • Page 79 Operation Menu navigation > Units menu Weight units: Gram metric Kilograms metric metric Ounce not metric American pound not metric American ton not metric 12.08.2020 CombiFlow PF75H/S...
  • Page 80: Scales Menu

    Channel 1. Tpls1 Duration of the pulse generated at Channel OP1PT The value sets the duration of the pulse gener- ated at Channel 1. It can be anywhere between 0.4 and 9999.99. CombiFlow PF75H/S 12.08.2020...
  • Page 81 Channel 2. Tpls2 Duration of the pulse generated at Channel OP2PT The value sets the duration of the pulse gener- ated at Channel 2. The value can be between 0.4 and 9999.99 mil- liseconds. 12.08.2020 CombiFlow PF75H/S...
  • Page 82: Measure Menu

    (such as tube vibration) from increasing the total meter. The threshold can be0 - 25% of the set scale end value. A value between 0.5 and 1 % is recommended for most applications. CombiFlow PF75H/S 12.08.2020...
  • Page 83 With this adaptive damping filter, the sensor can respond very quickly to changes in flow, while being precise and stable with slow fluctuations in flow. Damping filter deactivated With inactive damping OFF, successive values cause an increasing damping of the measured values. 12.08.2020 CombiFlow PF75H/S...
  • Page 84 Input noise filter with high immunity to HIINP noise filter interference When this feature is enabled, an immunity to measurement is activated that is approximately Dynamic sample Dynamic analysis DINSA analysis Dynamic sample time Dynamic analysis time DYNST CombiFlow PF75H/S 12.08.2020...
  • Page 85: Alarms Menu

    The value of this parameter is set as a per- centage (0 - 125%) of the scale end value. If the parameter is 0, the alarm generation is deactivated. 12.08.2020 CombiFlow PF75H/S...
  • Page 86 10% so that the maximum deviation is a maximum of 2 mA in all cases. Hz v.alarm Alarm value for frequency value OFACV The value is set as a percentage (0 - 125%) of the frequency. CombiFlow PF75H/S 12.08.2020...
  • Page 87: Inputs Menu

    Meas.lock Stop measurement MSLIE If the function is activated, the measurement can be stopped by an external signal. The meter indicates zero flow. 12.08.2020 CombiFlow PF75H/S...
  • Page 88 Range change Change of the measuring range SRCIE If the function is activated, the measuring range can be changed by an external signal. This function cannot be activated if the Autorange function is activated. CombiFlow PF75H/S 12.08.2020...
  • Page 89: Outputs Menu

    1 and via the menu Out2 for digital output 2: DISABLE MAX AL. + MAX DIRECT FLOW RATE OUTPUT (ENERGIZED = AL. OFF) MIN AL. + MIN DIRECT FLOW RATE OUTPUT (ENERGIZED = AL. OFF) MAX AL.- MAX INVERSE FLOW RATE OUTPUT (ENERGIZED = AL. OFF) 12.08.2020 CombiFlow PF75H/S...
  • Page 90 – + = positive flow direction – - = negative flow direction – blank = both flow directions – 0 = zero flow The values that correspond to the update points are shown in the following table: CombiFlow PF75H/S 12.08.2020...
  • Page 91 Out.mA = 0 – 22 (-) Out.mA = 4 – 20 (-) Out.mA = 21.6 4 – 22 (-) Out.mA = 0 – 20 Out.mA = 0 – 22 Out.mA = 4 – 20 Out.mA = 21.6 21.6 4 – 22 Out.mA = 0 – 20 –0 (+) Out.mA = 0 – 22 –0 (+) 12.08.2020 CombiFlow PF75H/S...
  • Page 92 Zero flow positive flow direction ≤ - 110 % - 100 % 0 % + 100 % ≥ + 110 % Out.mA = 4 – 20 –0 (+) (Example 2) Out.mA = 4 – 22 –0 (+) Example 1 Fig. 6: Out.mA = 4 – 22 + Example 2 Fig. 7: Out.mA = 4 – 20 –0+ CombiFlow PF75H/S 12.08.2020...
  • Page 93: Communication Menu

    Depending on the configuration of the flow sensor or activated functions, individual menus and selection functions may differ from the representations or be hidden. Menu Description Password level / BCP command HART pr. HART data packet preamble HARTP Dev.Addr Device communication address DVADD 12.08.2020 CombiFlow PF75H/S...
  • Page 94: Display Menu

    Net tot. Function net counter NVTTE If this function is active, the net counter is dis- played in the visualization view. Quick start Quick start menu QSTME This function is used to enable or disable quick start. CombiFlow PF75H/S 12.08.2020...
  • Page 95: Functions Menu

    Saving the factory setting of the sensor SFDSD Save Conv.f.def. Saving the factory setting of the transmitter SFDCD Calibration Performing a circuit calibration CALIC When the function is activated, the message EXECUTE is displayed. Pressing and holding the Enter key completes the calibration. 12.08.2020 CombiFlow PF75H/S...
  • Page 96: Diagnostic Menu

    With this function, it is possible to generate an internal signal that simulates the flow rate. The outputs and all connected instruments can be tested this way. Display measures Diagnostic values DMVLS Enabling this feature displays a list of internal parameters. CombiFlow PF75H/S 12.08.2020...
  • Page 97 Logging of all event information DIAGF With this function different functions and prop- erties can be tested with the help of a code. Example: DIAGF = 80 -> FORCE OUT 1 TO COPY THE STATE OF THE IN2 12.08.2020 CombiFlow PF75H/S...
  • Page 98 FORCE OUT 2 TO OUTPUT 64 HZ 1536 (SUB-CLOCK CHECK) OUT2 DIAG BITS DIAGNOSTIC BITS FOR OUT2 3840 00000F00 CONTROL FORCE OUT3 ON FORCE OUT 3 TO ON STATE 4096 1000 FORCE OUT3 OFF FORCE OUT 3 TO OFF STATE 8192 2000 CombiFlow PF75H/S 12.08.2020...
  • Page 99 4194304 300000 VALUE FORCE AOUT2 20MA FORCE ANALOG OUT TO 20 MA 8388608 400000 VALUE AOUT DIAG BITS DIAGNOSTIC BITS FOR AOUT 15728640 00F00000 CONTROL FORCE SH HOLD FORCE SAMPLE/HOLD TO HOLD 16777216 1000000 POSITION (SWITCHES OPEN) 12.08.2020 CombiFlow PF75H/S...
  • Page 100 FORCE ANALOG OUT TO 12 MA 3145728 300000 VALUE (GENERIC OUT 1) FORCE AOUT1 12MA FORCE ANALOG OUT TO 12 MA 3145728 300000 VALUE (OUT 1) FORCE AOUT2 12MA FORCE ANALOG OUT TO 12 MA 12582912 00C00000 VALUE (OUT 2) CombiFlow PF75H/S 12.08.2020...
  • Page 101: System Menu

    IP network address of the device DIPAD xxx.xxx.xxx.xxx Client IP address CIPAD xxx.xxx.xxx.xxx Network mask NETMS Calibration coefficient KT CFFKT Calibration coefficient KS CFFKS Calibration coefficient KR CFFKR 12.08.2020 CombiFlow PF75H/S...
  • Page 102 If the function is zero, the calibration func- tion must be started with the CALIC BCP command. Select the function Selection of the function code FCODS code Select the enable Selection of the function release FNESS state of func. CombiFlow PF75H/S 12.08.2020...
  • Page 103 Setting the overflow value of the positive VTPOS value set total counter Totaliz.P+ overflow Setting the overflow value of the positive VPPOS value set part counter Totaliz.T- overflow Setting the overflow value of the negative VTNOS value set total counter 12.08.2020 CombiFlow PF75H/S...
  • Page 104: Process Data Menu

    F.rate in Flow in binary representation without cut- FRVBX binary.without cut- F.rate value in unit Flow rate in selected unit of measure FRVTU of measure Totaliz.T+ read Reading out the positive total counter VTTPV value CombiFlow PF75H/S 12.08.2020...
  • Page 105 AVGSN averaged values Active alarm(s) Active alarm status ALARM status Sensor test result Sensor test result STSRC code Equivalent input Equivalent input resistance INRES resistance Electrodes input Electrodes input voltage INVLS voltages Sequence number SEQNB Sequence number 12.08.2020 CombiFlow PF75H/S...
  • Page 106: Maintenance

    The seals between the flow sensor PF75 and piping system (espe- cially aseptic form seals) must be replaced periodically. The interval between replacements depends on the frequency of the cleaning times and on the medium and cleaning temperature. CombiFlow PF75H/S 12.08.2020...
  • Page 107 Maintenance Replacing the seals The service intervals for the seals must therefore be determined by the operator. 12.08.2020 CombiFlow PF75H/S...
  • Page 108: Fault Elimination

    [001] INTERNAL PS FAIL Internal power supply error Contact Service: mid.de@baumer.com [005] F-RAM ERROR Error writing or reading the internal Contact Service: memory mid.de@baumer.com [006] EXCITATION ERROR Error in controlling the sensor coils Check the cable connections of the sensor. CombiFlow PF75H/S 12.08.2020...
  • Page 109 Increase set value for volume unit of the sensor can not generate the in the Units menu. sufficient number of pulses. Reduce the set interval for pulse generation in the Scales menu [017] CALIBR.ERROR Calibration error Contact Service: mid.de@baumer.com 12.08.2020 CombiFlow PF75H/S...
  • Page 110: Error Messages

    Terminal voltage coil 1 of phase 1 too mid.de@baumer.com 0020 Sensor insulator test: Contact Service: Terminal voltage coil 2 of phase 1 too mid.de@baumer.com 0040 Sensor insulator test: Contact Service: Phase 2 generator voltage too low mid.de@baumer.com CombiFlow PF75H/S 12.08.2020...
  • Page 111 Test time out of tolerance 2000 Test time for the current phase (B): Test time out of tolerance 4000 Test Resistance Inputs Electrodes (A): Value out of tolerance 8000 Test Resistance Inputs Electrodes (B): Value out of tolerance 12.08.2020 CombiFlow PF75H/S...
  • Page 112: Disassembly And Disposal

    Always observe the locally applicable disposal reg- ulations. Instruct a specialist company to undertake disposal, if necessary. Prerequisite for return A prerequisite for returning the flow sensor is the completed return form and a declaration of decontamination. CombiFlow PF75H/S 12.08.2020...
  • Page 113: Technical Data

    104 °F, maximum Supply data, electrical Data Value Unit Power supply (± 10 %) 18 – 30 V Power consumption, maximum Number of digital outputs 2 — Number of analog outputs 2 — Load output 500 Ω (20 mA at 30 V), maximum 12.08.2020 CombiFlow PF75H/S...
  • Page 114 The type plate is located on the transmitter of the control unit and contains the following information: Manufacturer Type Serial number Date of manufacture Technical data CE mark Identification of the flow direction Fig. 8: Sample illustration CombiFlow PF75H/S 12.08.2020...
  • Page 115: Replacement Parts

    Replacement parts Replacement parts For mounting parts and other accessories, see www.baumer.com. 12.08.2020 CombiFlow PF75H/S...
  • Page 116: Index

    PF75 ....... 58 PF75 ....... 53 CombiFlow PF75H/S 12.08.2020...
  • Page 117 Dimensions and weight ....113 PF75 ......115 12.08.2020 CombiFlow PF75H/S...
  • Page 118 Transport inspection ..... . 30 Units menu Software ......76 CombiFlow PF75H/S 12.08.2020...

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