Related Manuals for OPTIMUM Maschinen OPTImill Bf 46Vario
Summary of Contents for OPTIMUM Maschinen OPTImill Bf 46Vario
- Page 1 OPTIMUM M A S C H I N E N - G E R M A N Y Operating manual Version 1.1.3 Drilling-milling machine...
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Page 2: Table Of Contents
OPTIMUM M A S C H I N E N - G E R M A N Y Table of contents Safety Safety instructions (warning notes)......................6 1.1.1 Classification of hazards...........................6 1.1.2 Other pictograms ............................7 Intended use .............................8 Reasonably foreseeable misuses......................9 1.3.1 Avoiding misuses............................9 Possible dangers caused by the drilling-milling machine ...............10 Qualification of personnel ........................11... - Page 3 OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements BF46V ....................27 4.1.1 Control panel ............................28 Switching on the drilling-milling machine....................29 Switching off the drilling-milling machine....................29 Inserting a tool on BF46V........................
- Page 4 OPTIMUM M A S C H I N E N - G E R M A N Y 6.13 Schaltplan 1 von 2 - Wiring diagram 1 of 2/ BF46, BF46TC..............66 6.14 Schaltplan 2 von 2 - Wiring diagram 2 of 2/ BF46TC ................67 6.14.1 Teileliste Elektrik - Parts list electrical components BF46 Vario, BF46TC Vario ........68 6.15 Schmierplan - Lubrication diagram ......................69...
- Page 5 If you have any further questions after reading these operating instructions and you are not able to solve your problem with a help of these operating instructions, please contact your specialised dealer or directly the company OPTIMUM. Optimum Maschinen Germany GmbH Dr.- Robert - Pfleger - Str. 26 D-96103 Hallstadt Mail: info@optimum-maschinen.de...
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Page 6: Safety
Always keep this documentation close to the milling-machine. INFORMATION If you are unable to solve a problem using these operating instructions, please contact us for advice: Optimum Maschinen Germany GmbH Dr. Robert-Pfleger-Str. 26 D-96103 Hallstadt Email: info@optimum-maschinen.de Safety instructions (warning notes) 1.1.1 Classification of hazards... -
Page 7: Other Pictograms
OPTIMUM M A S C H I N E N - G E R M A N Y Ideogram Warning alert Definition / consequence Situation that could cause damage to the milling machine and products and other types of damage. ATTENTION! No risk of injury to people. -
Page 8: Intended Use
If the drilling-milling machine is used in any way other than described above, modified without the approval of the company Optimum Maschinen Germany GmbH then the drilling-milling machine is being used improperly. We will not be held liable for any damages resulting from any operation which is not in accord- ance with the intended use. -
Page 9: Reasonably Foreseeable Misuses
We expressly point out that the guarantee will expire due to any constructive technical or proce- dural changes which had not been performed by the company Optimum Maschinen Germany GmbH. With the conversion of the machine BF46 Vario | BF46TC an cabinet is required. -
Page 10: Possible Dangers Caused By The Drilling-Milling Machine
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Risk of injury caused by workpieces flying off. Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the machine vice resp. -
Page 11: Qualification Of Personnel
OPTIMUM M A S C H I N E N - G E R M A N Y be duly qualified, strictly follow these operating instructions. Always disconnect the drilling-milling machine from the electrical power supply when perform- ing cleaning or maintenance works. -
Page 12: Operator Positions
OPTIMUM M A S C H I N E N - G E R M A N Y be duly qualified, strictly follow these operating instructions. In the event of improper use there may be a risk to the staff, ... -
Page 13: Emergency Stop Impact Switch
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! If you bypass, remove or deactivate a safety device in any other way, you are endangering yourself and other staff working with the drilling-milling machine. The possible consequences are ... -
Page 14: Protective Cover
OPTIMUM M A S C H I N E N - G E R M A N Y WARNING! Dangerous voltage even if the main switch is switched-off. In the areas marked by the ideogram in the margin, there might be voltage, even if the main switch is switched off. 1.8.3 Protective cover The drilling / milling head is equipped with a protective cover. -
Page 15: Personnel Protective Equipment
OPTIMUM M A S C H I N E N - G E R M A N Y Functional check Equipment Check EMERGENCY STOP impact When the EMERGENCY STOP push button is activated, the drilling- switch milling machine must switch off. Make sure that it is only possible to restart the machine if the EMERGENCY STOP push button is unlocked and the ON switch was activated. -
Page 16: Disconnecting And Securing The Drilling-Milling Machine
OPTIMUM M A S C H I N E N - G E R M A N Y Safely and firmly clamp the workpiece before switching on the drilling-milling machine. We specially point out the specific dangers when working with and on the drilling-milling machine. -
Page 17: Technical Data
OPTIMUM M A S C H I N E N - G E R M A N Y Technical data The following information are the dimensions and indications of weight and the manufacturer‘s approved machine data.. Electrical connection BF46V BF46TC Motor 230V / 50Hz / 2.2 kW Drilling-milling capacity... -
Page 18: Emissions
OPTIMUM M A S C H I N E N - G E R M A N Y Environmental conditions BF46V BF46TC Temperature 5-35 °C Humidity 25 - 80% Operating material BF46V BF46TC Gear filling quantity 1.65 litres Mobilgear 627, ISO VG 100 Viscosity 100 cSt at 40°C or a comparable oil Bare steel parts Mobilgrease OGL 007 or,... -
Page 19: Unpacking And Connecting
OPTIMUM M A S C H I N E N - G E R M A N Y Unpacking and connecting INFORMATION The drilling-milling machine is delivered pre-assembled. Scope of delivery Check immediately upon delivery of the drilling-milling machine if there are any transport dam- ages or loosened fastening screws. -
Page 20: Storage
Example: not stackable - do not stack a second pack- ing case on top of the first one. Consult Optimum Maschinen Germany GmbH if the machine and accessories are stored for more than three months or are stored under different environmental conditions than those given ... -
Page 21: Load Suspension Point
OPTIMUM M A S C H I N E N - G E R M A N Y Provide sufficient space for the staff preparing and operating the machine and transporting the material. Also consider that the machine is accessible for setting and maintenance works. ... -
Page 22: Dimensions, Installation Plan Bf46V
OPTIMUM M A S C H I N E N - G E R M A N Y Dimensions, installation plan BF46V BF46 Vario | BF46TC Page 22 Original operating instructions Version 1.1.3 dated 2016-7-5... -
Page 23: Dimensions, Installation Plan Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y Dimensions, installation plan BF46TC BF46 Vario | BF46TC Version 1.1.3 dated 2016-7-5 Original operating instructions Page 23... -
Page 24: Installation Plan Of Optional Substructure
OPTIMUM M A S C H I N E N - G E R M A N Y Installation plan of optional substructure BF46 Vario | BF46TC Page 24 Original operating instructions Version 1.1.3 dated 2016-7-5... -
Page 25: First Commissioning
OPTIMUM M A S C H I N E N - G E R M A N Y First commissioning ATTENTION! Before commissioning the machine check all screws, fixtures resp. safety devices and tighten up the screws if necessary! WARNING! Risk by using improper tool holders or operating them at inadmissible speeds. -
Page 26: Compressed Air Supply On Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y 3.8.5 Compressed air supply on BF46TC Connect the compressed air supply with at least 6 bars to the quick-action coupling of the compressed air main- tenance unit. -
Page 27: Operation
OPTIMUM M A S C H I N E N - G E R M A N Y Operation Control and indicating elements BF46V Img.4-1: BF46 Vario | BF46TC Pos. Designation Pos. Designation Cover of draw-in rod Control panel Digital display fine crossfeed of spindle Spindle protection sleeve Crank for height adjustment of the drill-mill... -
Page 28: Control Panel
OPTIMUM M A S C H I N E N - G E R M A N Y 4.1.1 Control panel Img.4-2: Control panel Pos. Designation Pos. Designation Speed control Digital display speed EMERGENCY-STOP Selection switch operating mode Automatic ... -
Page 29: Switching On The Drilling-Milling Machine
OPTIMUM M A S C H I N E N - G E R M A N Y Operation mode thread cutting In the thread cutting mode the engine automatically starts up according to a predefined path over the drilling depth stop and automatically changes the turning direction as soon as the pre- defined depth had been achieved. -
Page 30: Inserting A Tool On Bf46V
OPTIMUM M A S C H I N E N - G E R M A N Y Inserting a tool on BF46V 4.4.1 Installation CAUTION! When milling operations are performed the cone seat must always be fixed to the draw- in rod. -
Page 31: Threading
OPTIMUM M A S C H I N E N - G E R M A N Y Threading Img.4-5: Operation mode thread cutting Pos. Designation Pos. Designation Selector switch for reduction stage Speed control Selection switch operating mode Push button spindle rotation "ON" ... -
Page 32: Control And Indicating Elements Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y Control and indicating elements BF46TC Pos. Designation Pos. Designation Pneumatic tool changer Control panel Digital display fine crossfeed of spindle Clamping lever for spindle sleeve sleeve Meter rule with scale Motor Z-axis feed... -
Page 33: Control Panel Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y Pos. Designation Pos. Designation Star grip for spindle sleeve feed Crank handle for manual height adjust- ment of the drilling milling head Cross table Adjustable limit stops Handle of cross slide for X-axis... -
Page 34: Switching On The Drilling-Milling Machine
OPTIMUM M A S C H I N E N - G E R M A N Y Selection switch for operating mode With the selector switch the operating mode „automatic, threading or right-hand respectively left-hand run“ is being selected. Operation mode automatic In the automatic mode the engine starts up according to a predefined path over the drilling depth limit of the spindle sleeve and stop at the end position. -
Page 35: Switching Off The Drilling-Milling Machine
OPTIMUM M A S C H I N E N - G E R M A N Y Also with a quick on and off, this overload occur. Therefore wait for about 3 seconds before you switch on the drilling-milling machine again, the capacitors in the controller must first discharged. -
Page 36: Threading
OPTIMUM M A S C H I N E N - G E R M A N Y 4.10 Threading as described under "Threading“ on page 31 4.10.1 Traveling the drill-mill head upward respectively downward using the control panel Img.4-8: Traveling the drilling milling head upward respectively downward using the control panel Traveling the drilling milling head upward... -
Page 37: Unfitting
OPTIMUM M A S C H I N E N - G E R M A N Y Clean the seat in the spindle / quill. Clean the taper of your tool. Insert the tool in the spindle / quill. Img.4-9: Installation tool ... - Page 38 OPTIMUM M A S C H I N E N - G E R M A N Y ATTENTION! Hold the tool fixture tight when you detach it. The tool fixture is pressed out of the spindle. ATTENTION! The tool clamping system must not be activated when the machine is operated.
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Page 39: Safety
OPTIMUM M A S C H I N E N - G E R M A N Y 4.12 Safety Commission the drilling-milling machine only under the following conditions: The drilling-milling machine is in proper working order. The drilling-milling machine is used as intended. ... -
Page 40: Manual Spindle Sleeve Feed With The Fine Feed
OPTIMUM M A S C H I N E N - G E R M A N Y 4.16 Manual spindle sleeve feed with the fine feed Turn the handle screw. Handle screw The spindle sleeve lever moves in direction of the drilling-milling head and activates the coupling of the fine feed. -
Page 41: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Operation mode "S" The operation mode "S" is used to enter and to compensate the mechanical play (backlash) of quill mechanism. (1) Display which shows the operating modes "S", "inch"... -
Page 42: Manual Spindle Sleeve Feed With The Spindle Sleeve Lever
OPTIMUM M A S C H I N E N - G E R M A N Y 4.18 Manual spindle sleeve feed with the spindle sleeve lever ATTENTION! The clutch of the fine feed has to be disengaged before the spindle sleeve lever can be used. -
Page 43: Standard Values For Cutting Speeds
OPTIMUM M A S C H I N E N - G E R M A N Y 4.20.1 Standard values for cutting speeds [ m/min ] with high-speed steel and hard metal in upcut milling Tool Steel Grey cast iron alloy age-hardened Plain mill and side milling cutters [ m/min... -
Page 44: Standard Values For Speeds With Hss - Eco - Twist Drilling
OPTIMUM M A S C H I N E N - G E R M A N Y 4.20.2 Standard values for speeds with HSS – Eco – twist drilling Cooling Drill diameter Material 5600 3550 2800 2240 2000 1600 1400 1250 1120... -
Page 45: Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Maintenance In this chapter you will find important information about Inspection Maintenance Repair of the drilling-milling machine ATTENTION! Properly performed regular maintenance is an essential prerequisite for ... -
Page 46: Inspection And Maintenance
OPTIMUM M A S C H I N E N - G E R M A N Y Inspection and maintenance The type and level of wear depends to a large extent on the individual usage and operating conditions. For this reason, all the intervals are only valid for the authorised conditions. Interval Where? What? - Page 47 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? For oil change use an appropriate collecting tray of suffi- cient capacity. Have the drilling-milling machine run for a few minutes, the oil will heat up and will slightly penetrate from the opening.
- Page 48 OPTIMUM M A S C H I N E N - G E R M A N Y Interval Where? What? How? An extended clearance in the spindles of the cross table can be reduced by readjusting the spindle nuts. Spindle nut adjusting screw As required Readjusting...
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Page 49: Repair
The spindle bearing is lifetime-lubricated. It is not necessary to lubricate it again. Repair Request for a service technician of the company Optimum Maschinen Germany GmbH for all repairs. If the repairs are carried out by qualified technical staff, they must follow the indications given in these operating instructions. -
Page 50: Ersatzteile - Spare Parts
OPTIMUM M A S C H I N E N - G E R M A N Y Ersatzteile - Spare parts Fräskopf - Milling head 1 - 3 225-2 Abb.6-1: Fräskopf - Milling head 1 - 3 BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... -
Page 51: Fräskopf- Milling Head Bf 46 Tc Vario
OPTIMUM M A S C H I N E N - G E R M A N Y Fräskopf- Milling head BF 46 TC Vario 225-2 Abb.6-2: Fräskopf - Milling head BF46 TC Vario BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung... -
Page 52: Fräskopf - Milling Head 2 - 3
OPTIMUM M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 2 - 3 Abb.6-3: Fräskopf - Milling head 2 - 3 BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... -
Page 53: Fräskopf - Milling Head Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y Fräskopf - Milling head 3 - 3 186-1 Abb.6-4: Fräskopf - Milling head 3 - 3 Fräskopf - Milling head BF46TC Abb.6-5: Fräskopf - Milling head BF46 TC Vario BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung... -
Page 54: Säule - Column
OPTIMUM M A S C H I N E N - G E R M A N Y Säule - Column 148-1 148-2 Abb.6-6: Säule - Column BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... -
Page 55: Säule - Column Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y Säule - Column BF46TC Säule - Column BF46 TC Vario BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung... -
Page 56: Kreuztisch - Cross Table 1 - 2
OPTIMUM M A S C H I N E N - G E R M A N Y Kreuztisch - Cross table 1 - 2 Abb.6-7: Kreuztisch - Cross table 1 - 2 BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... - Page 57 OPTIMUM M A S C H I N E N - G E R M A N Y Kreuztisch - Cross table 2 - 2 Abb.6-8: Kreuztisch - Cross table 1 - 2 BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung...
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Page 58: Schutzeinrichtung - Protection Device
OPTIMUM M A S C H I N E N - G E R M A N Y 6.10 Schutzeinrichtung - Protection device 221-6 221-5 221-7 221-2 221-1 221-4 221-3 Abb.6-9: Schutzeinrichtung - Protection device BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... -
Page 59: Maschinenunterbau (Optional) - Machine Stand (Option)
OPTIMUM M A S C H I N E N - G E R M A N Y 6.11 Maschinenunterbau (Optional) - Machine stand (option) Abb.6-10: Maschinenunterbau (Optional) - Machine stand (option) BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung... -
Page 60: Maschinenschilder - Machine Labels
OPTIMUM M A S C H I N E N - G E R M A N Y 6.12 Maschinenschilder - Machine labels Abb.6-11: Maschinenschilder - Machine labels 6.12.1 Maschinenschilder - Machine labels Menge Grösse Artikelnummer Bezeichnung Designation Quan- Size Article no. -
Page 61: Ersatzteileliste - Spare Parts List
OPTIMUM M A S C H I N E N - G E R M A N Y 6.12.2 Ersatzteileliste - Spare parts list Zeichnungs- Artikel- Menge Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Drehlagerbock Connect board 1015119 0333845301 Innensechskantschraube... - Page 62 OPTIMUM M A S C H I N E N - G E R M A N Y Zeichnungs- Artikel- Menge Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Scheibe Washer DIN 125 Innensechskantschraube Socket head screw ISO 4762 M8 x 25 Klemmbolzen...
- Page 63 OPTIMUM M A S C H I N E N - G E R M A N Y Zeichnungs- Artikel- Menge Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Frästisch Milling table 1015209 03338453134 Lagerbock X-Achse Bearing block x-axis 1015219 03338453135 Zylinderstift...
- Page 64 OPTIMUM M A S C H I N E N - G E R M A N Y Zeichnungs- Artikel- Menge Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Zugentlastung Anschlusskabel Strain relief lead switchbox 03338453203 Schaltkasten Gewindestift Set screw DIN 913...
- Page 65 OPTIMUM M A S C H I N E N - G E R M A N Y Zeichnungs- Artikel- Menge Grösse Bezeichnung Designation nummer nummer Qty. Drawing no. Size Item no. Adapter Adapter 03338453270 Anschluss Plug 03338453271 Öler Oiler 03336020001 Abdeckung Cover...
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Page 66: Schaltplan 1 Von 2 - Wiring Diagram 1 Of 2/ Bf46, Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y 6.13 Schaltplan 1 von 2 - Wiring diagram 1 of 2/ BF46, BF46TC Abb.6-12: Schaltplan 1 von 2 - Wiring diagram 2 of 2/ BF46, BF46TC BF46 Vario | BF46TC Originalbetriebsanleitung Version 1.1.3 2016-7-5... -
Page 67: Schaltplan 2 Von 2 - Wiring Diagram 2 Of 2/ Bf46Tc
OPTIMUM M A S C H I N E N - G E R M A N Y 6.14 Schaltplan 2 von 2 - Wiring diagram 2 of 2/ BF46TC Abb.6-13: Schaltplan 2 von 2 - Wiring diagram 2 of 2/ BF46TC BF46 Vario | BF46TC Version 1.1.3 2016-7-5 Originalbetriebsanleitung... -
Page 68: Teileliste Elektrik - Parts List Electrical Components Bf46 Vario, Bf46Tc Vario
OPTIMUM M A S C H I N E N - G E R M A N Y 6.14.1 Teileliste Elektrik - Parts list electrical components BF46 Vario, BF46TC Vario Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. Teilliste Elektrik für BF46 Vario, BF46TC Vario/ Parts list electrical komponents for BF46 Vario, BF46TC Vario Hauptschalter Main switch LW8GS-20104-2/660V,20A... -
Page 69: Schmierplan - Lubrication Diagram
OPTIMUM M A S C H I N E N - G E R M A N Y 6.15 Schmierplan - Lubrication diagram Abb.6-14: Schmierplan - Lubrication diagram 6.15.1 Teileliste Schmiervorrichtung - Lubricating unit Menge Grösse Artikelnummer Bezeichnung Designation Qty. Size Item no. -
Page 70: Malfunctions
OPTIMUM M A S C H I N E N - G E R M A N Y Malfunctions Damage to the drilling-milling machine. Malfunction Cause / possible effects Solution The drilling-milling machine • Power-on sequence ignored. • "Switching on the drilling-mill- ... -
Page 71: Appendix 8.1 Copyright
OPTIMUM M A S C H I N E N - G E R M A N Y Appendix Copyright This document is copyright. All derived rights are also reserved, especially those of translation, re-printing, use of figures, broadcast, reproduction by photo-mechanical or similar means and recording in data processing systems, neither partial nor total. -
Page 72: Liability Claims For Defects / Warranty
Any defective products or components of such products will either be repaired or replaced by components which are free from defects. The property of replaced prod- ucts or components passes on to OPTIMUM Maschinen Germany GmbH. The automatically generated original proof of purchase which shows the date of purchase, the type of machine and the serial number, if applicable, is the precondition in order to assert liability or warranty claims. -
Page 73: Decommissioning
OPTIMUM M A S C H I N E N - G E R M A N Y 8.5.1 Decommissioning CAUTION! Used devices need to be decommissioned in a professional way in order to avoid later misuses and endangerment of the environment or persons. ... -
Page 74: Disposal Of Lubricants And Coolants
Modified settings Experiences with the drilling-milling machine, which could be important to other users Recurring failures Optimum Maschinen Germany GmbH Dr.-Robert-Pfleger-Str. 26 D-96103 Hallstadt Fax +49 (0) 951 - 96 555 - 888 Email: info@optimum-maschinen.de BF46 Vario | BF46TC... - Page 75 M A S C H I N E N - G E R M A N Y EC - Declaration of Conformity Machinery Directive 2006/42/EC Annex II 1.A The manufacturer / Optimum Maschinen Germany GmbH retailer: Dr.-Robert-Pfleger-Str. 26 D- 96103 Hallstadt...
- Page 76 OPTIMUM M A S C H I N E N - G E R M A N Y Index Assembling ............21 Technical data Electrical connection ........17 Emissions ............18 Change information ..........71 Environmental conditions .........18 Changing the speed range ........39 Speeds .............17 Clamping a tool Spindle seat .............17...
- Page 77 Quellenverzeichnis von Ihrem Fachhändler Metallbau Mehner Optimum Fräsmaschinen und CNC Fräsmaschinen: Optimum OPTImill BF 30V Übersicht OPTImill BF 30V • ◦ OPTImill BF 30V Ersatzteile ◦ OPTImill BF 30V Zubehör CNC OPTImill BF 30V • OPTImill Zubehör • Ihr Ersatzteil nicht in den Listen? Direkt zum >>Formular Download<<.
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