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Eaton Cutler-Hammer DS6 Series Instructional Leaflet

Eaton Cutler-Hammer DS6 Series Instructional Leaflet

Soft start controllers

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Instructional Leafl et IL03901001E
Effective June 2009
DS6 series soft start controllers
Introduction
Eaton's Cutler-Hammer DS6 solid-state soft
start controller is an electronic, self-contained
panel- or enclosure-mounted motor soft-starting
device. It provides three-phase induction motors
with a smooth start, both mechanically and elec-
trically. The DS6 line uses four silicon-controlled
rectifiers (SCRs) that are connected in a full wave-
power bridge on two phases. The voltage and cur-
rent applied to the motor are controlled by varying
the SCR conduction period. This, in turn, controls
the torque developed by the motor. After the
motor reaches speed, a bypass contactor is ener-
gized to bypass the SCRs. The DS6 is designed
to fulfill the industrial service requirements of
applications such as chiller starters, pump panels,
and machine tools. This device meets all relevant
specifications set forth by UL 508, IEC 60947-4-2,
CE, C-Tick, and CSA .
This leaflet covers basic installation and setup. No
publication can take into account every possible
situation. If you require further assistance with any
aspect of this product or a particular application,
contact Eaton.
Inspection
General
Upon receipt of the unit, verify that the catalog
number and unit options stated on the shipping
container match those stated on the order/
purchase form.
Inspect the equipment upon delivery. Report any
carton damage to the carrier prior to accepting the
delivery. Have this information noted on the freight
bill. Eaton is not responsible for damage incurred
in shipping.
Unpacking
Remove all packing material from the unit. Be
sure to remove all packing material from the
lug location.
Check the unit for any signs of shipping damage.
If damage to the product is found after unpacking,
report it to the freight company. Retain the pack-
ing materials for the carrier to review.
Verify that the unit's catalog number and options
match those stated on the order/purchase form.

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Summary of Contents for Eaton Cutler-Hammer DS6 Series

  • Page 1 Inspect the equipment upon delivery. Report any carton damage to the carrier prior to accepting the delivery. Have this information noted on the freight bill. Eaton is not responsible for damage incurred in shipping. Unpacking Remove all packing material from the unit. Be sure to remove all packing material from the lug location.
  • Page 2: Mounting Instructions

    The device is suitable for use in industrial environments in (35.0) accordance with EN 55011/22 Class A 0.59 (15.0) 7.87 (200.0) 8.47 6.22 (215.0) (158.0) 0.59 2.07 (15.0) (52.5) 4.25 7.01 (108.0) (178.0) Figure 2. 100- to 150-Horsepower Models EATON CORPORATION www.eaton.com...
  • Page 3: Power Wiring

    Maximum values are higher than allowed per NEC 430.52 and UL 508A 31.1. Considerations: 1. Either XTOB, C306, or C396 series or equivalent overload protection devices may be selected. 2. Isolation contactor is optional for normal applications. It is recommended for mains isolation. EATON CORPORATION www.eaton.com...
  • Page 4: Control Wiring

    23, 24 Ready status contacts—NO 3A resistive, 1A inductive in bypass Relay NO contact rated @ 250 Vac, READY status signal 3A resistive, 1A inductive NO contact rated @ 250 Vac, READY status signal 3A resistive, 1A inductive EATON CORPORATION www.eaton.com...
  • Page 5 (Top of Ramp) To initiate a STOP command, remove +24 Vdc from terminal EN • and +A1 or EN Figure 6. DS6 Ramp Functions To initiate a RAMP STOP command, remove +24 Vdc from • terminal +A1 EATON CORPORATION www.eaton.com...
  • Page 6 % values are voltage settings, as the starting torque is dependent on the application. Applications with high starting torque are not suitable for DS6 soft start controllers. In some cases, over-sizing to a larger unit may be a solution. Consult Eaton’s Technical Resource Center at (877) 386-2273. EATON CORPORATION www.eaton.com...
  • Page 7 Verify that bypass contactor(s) close at top of ramp and remain closed until STOP command or STOP RAMP command are initiated. SCR fault Verify that one or more of the SCRs are not open. Verify that one or more of the SCRs are not shorted. EATON CORPORATION www.eaton.com...
  • Page 8 24 Vdc applied Closed Open Flashing— Flashing— Service and repair is available from Eaton or several factory- and initialization short pulse short pulse authorized regional service centers. Please contact Eaton’s Product complete Integrity Center at (800) 345-0434 for the location nearest to you.

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