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Operator's Manual
Magnum
Register your machine:
www.lincolnelectric.com/register
Authorized Service and Distributor
Locator:
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10288
| Issue D ate May-15
© Lincoln Global, Inc. All Rights Reserved.
Guns
®
For use with machines having Product Numbers:
K115-[ ], K116-[ ], K114,
K264-8, K355-10, K126-1,
K126-2, K126-3, K345-1,
K345-10, K345-1
All K numbers shown above except K114
meet the following standards:
IEC 60974-7
GB 15579.7-2013

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Summary of Contents for Lincoln Electric Magnum K115 Series

  • Page 1 Operator’s Manual Magnum Guns ® For use with machines having Product Numbers: K115-[ ], K116-[ ], K114, K264-8, K355-10, K126-1, K126-2, K126-3, K345-1, K345-10, K345-1 All K numbers shown above except K114 meet the following standards: IEC 60974-7 Register your machine: GB 15579.7-2013 www.lincolnelectric.com/register Authorized Service and Distributor...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 2.d. All welders should use the following procedures in order to 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199.
  • Page 4 SAFETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 SAFETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 MAGNUM GUN TABLE OF CONTENTS Page Installation..........................Section A Specifications ..........................A-1 Troubleshooting........................Section E Parts List ......................parts.lincolnelectric.com Content/details may be changed or updated without notice. For most current Instruction Manuals, go to parts.lincolnelectric.com.
  • Page 7 MAGNUM GUN INSTALLATION SPECIFICATIONS: MAGNUM GUN K115-[ ] 450A INNERSHIELD SQUIRTGUN PROCESS SELF-SHIELDED FLUX-CORED ARC WELDING, FCAW-S AMPERES 450A @ 60% WIRE DIAMETER RANGE: 3/32” – 0.120 VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE, THIS GUN IS DESIGNED FOR SELF-SHIELDED WIRES ONLY OPERATING TEMPERATURE: -4º...
  • Page 8 MAGNUM GUN INSTALLATION K116-[ ] 600A INNERSHIELD SQUIRTGUN PROCESS SELF-SHIELDED FLUX-CORED ARC WELDING, FCAW-S AMPERES 600A @ 60% WIRE DIAMETER RANGE: 7/64” – 0.120 VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE, THIS GUN IS DESIGNED FOR SELF-SHIELDED WIRES ONLY OPERATING TEMPERATURE: -4º...
  • Page 9 MAGNUM GUN INSTALLATION K114 SUB ARC GUN PROCESS SUBMERGED ARC WELDING AMPERES 600A @ 60% WIRE DIAMETER RANGE: 5/64” – 3/32” VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE OPERATING TEMPERATURE: -4º F to 104º F (-20º C to 40º C) STORAGE TEMPERATURE: -40º...
  • Page 10 MAGNUM GUN INSTALLATION K264-8 LN-22 GUN & CABLE ASBLY-8FT-250A PROCESS SELF-SHIELDED FLUX-CORED ARC WELDING, FCAW-S AMPERES 250A @ 60% WIRE DIAMETER RANGE: 0.068-5/64” VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE, THIS GUN IS DESIGNED FOR SELF-SHIELDED WIRES ONLY OPERATING TEMPERATURE: -4º...
  • Page 11 MAGNUM GUN INSTALLATION K126-[ ] 350A INNERSHIELD SQUIRTGUN PROCESS SELF-SHIELDED FLUX-CORED ARC WELDING, FCAW-S AMPERES 350A @ 60% WIRE DIAMETER RANGE: 0.068-5/64” VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE, THIS GUN IS DESIGNED FOR SELF-SHIELDED WIRES ONLY OPERATING TEMPERATURE: -4º...
  • Page 12 MAGNUM GUN INSTALLATION K345-[ ] INNNERSHIELD GUN & CABLE - FOR PIPE PROCESS SELF-SHIELDED FLUX-CORED ARC WELDING, FCAW-S AMPERES 350A @ 60% WIRE DIAMETER RANGE: 0.068-5/64” VOLTAGE RATING, PEAK: 113 V SHIELDING GAS: NONE, THIS GUN IS DESIGNED FOR SELF-SHIELDED WIRES ONLY OPERATING TEMPERATURE: -4º...
  • Page 13: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 14 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No wire feed occurs when trigger is 1. Machine is switched off or 1. Switch on or plug in machine. pulled. unplugged. 2. Out of wire 2.
  • Page 15 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Intermittent wire feed when trigger 1. Drive roll has become galled. 1. Remove and then clean or is pulled. replace drive roll. 2. Wire has become kinked along its 2.
  • Page 16 Innershield K115 Squirt Gun & Cable ® ITEM DESCRIPTION Part # Includes: Trigger & Control Cable Asbly, T12485 Micro Switch L10706 Housing S23982* Trigger Assembly T11669-2 Cord Clamp T12025 Coil Spring Roll Pin T9967-52 #3-48 x .75 RHS CF000312 S14878 Insulating Sleeving S11604-22 Set Screw...
  • Page 17 Innershield K116 Squirt Gun, Cable & Gun Handle ® ITEM DESCRIPTION Part # ITEM DESCRIPTION Part # L5734-10 Gun & Cable Assembly Includes: Handle & Control Cable Assembly - 10’ Length See Expendables Nozzle, Includes: S12905 Handle Mounting Bracket Nozzle Liner KP2095-7* T9447-36 KP2094-3...
  • Page 18 K114 Squirtgun & Cable ITEM DESCRIPTION Part # Squirtgun & Cable Includes: KP1968-2 Nozzle Flux Cone 13/16” Opening (Optional) KP1968-5 5/8” Opening (Standard) 3/4” Opening (Optional) KP1968-4 KP1968-3 15/16” Opening (Optional) KP2088-2B1 Contact Tip (3/32”) KP2088-3B1 Contact Tip (5/64” Optional) Gun Assembly, Includes: L5757-A 39 30...
  • Page 19 Innershield K264, K345, K355 & K361 Squirt Gun ® & Cable Assemblies ITEM DESCRIPTION Part # Gun & Cable Assembly, Includes: M10102 Handle Conductor Cable (K264-8) L5993-2 L5993-3 Conductor Cable (for K355-10) L5993-4 Conductor Cable (for K345-10 & K361- S9776-7 Retaining Ring Clamp S11598-1...
  • Page 20 Innershield Classic K126 Squirt Gun, Cable ® K126, K112 & K113 Trigger & Control Cable Parts ITEM DESCRIPTION Part # Gun & Cable Assembly, Includes: M10102-1 Handle L6250-1* Conductor Cable, Includes: (15’) Conductor Cable, Includes: (10’) L6250-2* M14050-1 Handle & Stiffener, Wire Feeder End S12801-3 Connector, Wire Feeder End S12802-12...
  • Page 22 Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. WARNING electrode with skin or wet clothing. Insulate yourself from work and ground. Spanish No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el AVISO DE bajo carga con la piel o ropa moja-...
  • Page 23 Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. WARNING remove fumes from breathing zone. Spanish Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o AVISO DE...
  • Page 24 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.