Emerson PACSystems Versamax User Manual
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Emerson PACSystems Versamax User Manual

Emerson PACSystems Versamax User Manual

Profinet scanner
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User Manual
GFK-2721B
Sep 2019
PACSystems
TM
Versamax
PROFINET SCANNER
USER MANUAL

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Summary of Contents for Emerson PACSystems Versamax

  • Page 1 User Manual GFK-2721B Sep 2019 PACSystems Versamax PROFINET SCANNER USER MANUAL...

  • Page 2: Table Of Contents

    User Manual Contents GFK-2721B Sep 2019 Contents Chapter 1: Introduction ............1 VersaMax PROFINET Scanner Overview ..............1 VersaMax PROFINET Scanner Versions ..............2 VersaMax PROFINET Scanner Specifications ............3 1.3.1 VersaMax PROFINET Scanner Controls and Indicators ........ 4 1.3.2 VersaMax PROFINET Scanner LEDs ............. 4 1.3.3 Power Supply Modules ................
  • Page 3 User Manual Contents GFK-2721B Sep 2019 3.2.4 Adding Power Supplies between Modules ..........28 3.2.5 Configuring VersaMax Module Parameters ..........28 3.2.6 Configuring Analog Modules that Have Jumpers ........30 Assigning IO-Device Names ................32 After the Configuration is Stored to the IO-Controller ........33 Output Operation ....................
  • Page 4 Changes, modifications, and/or improvements to equipment and specifications are made periodically and these changes may or may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the equipment referenced herein or to the document itself at any time.

  • Page 5: Chapter 1: Introduction

    User Manual Chapter 1 GFK-2721B Sep 2019 Chapter 1: Introduction This chapter provides an overview of the VersaMax PROFINET Scanner (PNS) module and its operation. This chapter also includes a list of the VersaMax modules that can be included in the VersaMax PROFINET Scanner IO-Device.

  • Page 6: Versamax Profinet Scanner Versions

    User Manual Chapter 1 GFK-2721B Sep 2019 Figure 1 VersaMax PROFINET Scanner Versions The PNS network interface module is available in two versions to allow you to use the network media that meets the requirements of your application. IC200PNS001: Two 10/100 Mbps shielded copper RJ-45 media connectors IC200PNS002: Two 100 Mbps SC–Duplex fiber optic media connectors Figure 2 Introduction...

  • Page 7: Versamax Profinet Scanner Specifications

    User Manual Chapter 1 GFK-2721B Sep 2019 The PROFINET Scanner supports the use of either one or two power supplies. Use of the second power supply is optional. Power supplies mount directly onto the module and latch into place. The illustration above shows the PROFINET Scanner with no power supplies installed. Note For redundancy applications (MRP and Hot Standby CPU redundancy), it is recommended that each VersaMax PNS be installed and configured with dual power supplies.

  • Page 8: Versamax Profinet Scanner Controls And Indicators

    User Manual Chapter 1 GFK-2721B Sep 2019 For product standards, general operating specifications, and installation requirements, refer to the VersaMax I/O Modules Manual, GFK-1504. VersaMax PROFINET Scanner Controls and Indicators The illustration below shows a VersaMax PROFINET Scanner with one power supply installed. Figure 3 1.3.1 VersaMax PROFINET Scanner LEDs...
  • Page 9 User Manual Chapter 1 GFK-2721B Sep 2019 The FAULT LED blinks red (0.5 seconds ON/0.5 seconds OFF) if any of the MAC addresses read from non-volatile memory on power-up are invalid. The PROFINET Scanner remains disconnected from the Ethernet network if any of its MAC addresses are invalid. Missing, failed, or mismatched modules in the remote node do not affect the PROFINET Scanner FAULT LED.

  • Page 10: Power Supply Modules

    User Manual Chapter 1 GFK-2721B Sep 2019 MAINT Switch The MAINT pushbutton switch can be used to place the VersaMax stick in Maintenance mode. This switch is located behind the door on the front panel of the PNS to prevent accidental operation.

  • Page 11: Ethernet Network Ports

    User Manual Chapter 1 GFK-2721B Sep 2019 1.3.3 Ethernet Network Ports The two external Ethernet ports are on the bottom of the module. The illustration below is a bottom view of IC200PNS001 with its two RJ-45 ports Figure 4: Bottom view of IC200PNS001 with two RJ-45 Ports Model IC200PNS001 has two RJ-45 ports, providing 10/100 Mbps copper interfaces.
  • Page 12 User Manual Chapter 1 GFK-2721B Sep 2019 The PROFINET Scanner supports the following network media type and distances. Table 2 Media Connector Wavelength Media Core Modal Distance Type Type (nm) Type Size(μm) Bandwidth (MHz – Km) 100BASE- SC or 1300 62.5 2 –...

  • Page 13: Usb Port

    User Manual Chapter 1 GFK-2721B Sep 2019 Media Redundancy Protocol Support PROFINET Media Redundancy Protocol (MRP) supports devices configured in a ring topology. It is based on the functions of IEC62439. Media Redundancy Protocol is not routable between different IP subnets. Each device within a Redundant Media network has at least two physical pathways to two other devices on the network.
  • Page 14 User Manual Chapter 1 GFK-2721B Sep 2019 Catalog Module Description Supported Number Versions IC200ALG264 Analog Input Module, 15 Bit Current 15 Channels IC200ALG265 Analog Input 15 Bit Voltage 15Ch with enhanced over voltage protection IC200ALG266 Analog Input 15 Bit Current 15Ch with enhanced over voltage protection IC200ALG320 Analog Output Module, 12 Bit Current, 4 Channels...
  • Page 15 User Manual Chapter 1 GFK-2721B Sep 2019 Catalog Module Description Supported Number Versions IC200CHS002 Box-Style Terminal I/O Carrier IC200CHS003 Connector-Style I/O Carrier IC200CHS005 Spring-Style Terminal I/O Carrier IC200CHS006 Communications Carrier IC200CHS011 Barrier-Style Interposing I/O Terminals IC200CHS012 Box-Style Interposing I/O Terminals IC200CHS014 Thermocouple-Style Interposing I/O Terminals IC200CHS015...
  • Page 16 User Manual Chapter 1 GFK-2721B Sep 2019 Catalog Module Description Supported Number Versions IC200MDD848 Mixed 120VAC Input 8 Point / Output 120VAC 0.5A per Point Isolated 8 Point Module IC200MDD849 Mixed 120VAC In Isolated 8 Point / Output Relay 2.0A Isolated 8 Point Module IC200MDD850 Mixed 240VAC In Isolated 4 Point / Output Relay 2.0A Isolated 8 Point Module...
  • Page 17 User Manual Chapter 1 GFK-2721B Sep 2019 Catalog Module Description Supported Number Versions IC200MDL650 Input 24VDC Positive/Negative Logic (4 Groups of 8) 32 Point Module IC200MDL730 Output 24VDC Positive Logic 2.0A per Point (1 Group of 8) w/ESCP 8 Point Module IC200MDL740 Output 12/24VDC Positive Logic 0.5A per Point (1 Group of 16) 16 Point Module...

  • Page 18: Chapter 2: Installation

    User Manual Chapter 2 GFK-2721B Sep 2019 Chapter 2: Installation This chapter describes: • Module Installation Installing the Module on a DIN Rail — Removing the Module from the DIN Rail — Panel-Mounting — Grounding — Installing Power Supplies — •...

  • Page 19: Cable And Connector Clearance Requirements

    User Manual Chapter 2 GFK-2721B Sep 2019 Figure 5 2.1.1 Cable and Connector Clearance Requirements You may need to allow more space for installation of cables and connectors than what is required for heat dissipation. To avoid impacting mechanical reliability and signal quality, cable installation must comply with the minimum bend radius specified by the cable manufacturer.

  • Page 20: General Installation Requirements

    User Manual Chapter 2 GFK-2721B Sep 2019 Figure 6 General Installation Requirements This product is intended for use with the Product Sub Family system. Its components are considered open equipment (having live electrical parts that may be accessible to users) and must be installed in an ultimate enclosure that is manufactured to provide safety.

  • Page 21: Atex Marking

    User Manual Chapter 2 GFK-2721B Sep 2019 WARNING • Explosion hazard - Substitution of components may impair suitability for class I, Division 2; • Explosion hazard - When in hazardous locations, turn off power before replacing or wiring modules; and •...
  • Page 22 User Manual Chapter 2 GFK-2721B Sep 2019 Note: Tolerances on all dimensions are ±0.13mm (0.005 in) non-cumulative. 2) 1.1–1.4Nm (10–12 in/lbs) of torque should be applied to M3.5 (#6-32) steel screw threaded into material containing internal threads and having a minimum thickness of 2.4mm (.093in).

  • Page 23: Installing Power Supplies

    User Manual Chapter 2 GFK-2721B Sep 2019 2.2.5 Installing Power Supplies Figure 10: Depiction of Latch Mechanism The latch on the power supply must be in the unlocked position, as illustrated. Power supplies can be installed in either or both locations on the PROFINET Scanner, Align the connectors and the latch post and press the power supply module down firmly, until the two tabs on the bottom of the power supply click into place.

  • Page 24: Profinet Scanner Power-Up And Restart

    Cycling power to the module may restore operation. If not, the module should be returned to Emerson. LED Operation The following table summarizes the operation of the VersaMax Scanner’s LEDs:...

  • Page 25: Special Led Blink Patterns

    User Manual Chapter 2 GFK-2721B Sep 2019 Color State Indication PROFINET Scanner has unrecoverable fault. FAULT Amber On, Solid Fault detected within the PROFINET Scanner or on a VersaMax module. PROFINET diagnosis data is available. Slow Blink Invalid MAC addresses (Indicates an error if any MAC address is bad.) No faults detected CONNEC...

  • Page 26: Firmware Updates

    User Manual Chapter 2 GFK-2721B Sep 2019 CONNECT, LAN, See below PORT 1, PORT 2 OK, FAULT, These LEDs slow blink amber in unison. Firmware Update Mode (bootloader update mode) CONNECT, LAN, PORT 1, PORT 2 Fatal Error Blink Pattern If the PROFINET Scanner detects a fatal error, it attempts to write diagnostic data to nonvolatile storage.

  • Page 27: Firmware Update For Modules In The Remote Node

    User Manual Chapter 2 GFK-2721B Sep 2019 2.5.1 Firmware Update for Modules in the Remote Node VersaMax modules in the remote node that support firmware updates can be updated via the PROFINET Scanner using Winloader. The computer running Winloader attaches to the USB port on the PROFINET Scanner.
  • Page 28 User Manual Chapter 2 GFK-2721B Sep 2019 Figure 11 In this example, Winloader shows that COM3 is a VersaMax PROFINET IO Scanner with serial number C609488. Note: When connecting the USB cable to the PROFINET Scanner, you may receive a warning for installing a driver that has not passed Windows Logo testing.

  • Page 29: Chapter 3: Configuration

    User Manual Chapter 3 GFK-2721B Sep 2019 Chapter 3: Configuration This chapter provides general information for configuring a VersaMax PNS and its IO modules in a PROFINET-IO network. For information on configuring the PROFINET IO- Controller and its network, refer to the IO-Controller manufacturer’s documentation. Note: To configure a VersaMax PNS in an RX3i Controller system, refer to the PACSystems RX3i PROFINET Controller Manual, GFK-2571...

  • Page 30: Configuration Tool

    User Manual Chapter 3 GFK-2721B Sep 2019 GSDML files to describe their capabilities. The PROFINET IO configuration tool imports these GSDML files and incorporates the devices into the configuration. Configure the parameters of the VersaMax PROFINET Scanners and other IO-Devices. Configure the communications properties of the PROFINET IO-Controller, VersaMax PROFINET Scanners, and other IO-Devices.

  • Page 31: Adding Versamax Profinet Scanner Power Supplies

    User Manual Chapter 3 GFK-2721B Sep 2019 what the IO-Controller should assign during the startup of communications between the PNS and IO-Controller. Note: If the network parameters assigned by the DCP tool are different from the configuration in the IO-Controller and the IO-Controller is configured to assign them to devices, then when the IO Controller assigns them as a temporary setting, the settings previously stored from the DCP tool are lost.

  • Page 32: Adding Versamax Modules To A Remote Node

    User Manual Chapter 3 GFK-2721B Sep 2019 Adding power supplies to the configuration sets up power supply alarms. Alarms will be triggered if the power supply is configured but not working, or configured in the wrong subslot. 3.2.3 Adding VersaMax Modules to a Remote Node The PROFINET Scanner remote node can contain the module types listed in Chapter 1.
  • Page 33 User Manual Chapter 3 GFK-2721B Sep 2019 Table 7 Catalog # Module Description Document IC200ALG240 Analog Input Module, 16 Bit Voltage/Current, 1500VAC Isolation, GFK-1522 8 Channels IC200ALG620 Analog Input Module, 16 Bit RTD, 4 Channels GFK-1523 IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC GFK-1559 Isolation, 4 Channels IC200ALG630...

  • Page 34: Configuring Analog Modules That Have Jumpers

    User Manual Chapter 3 GFK-2721B Sep 2019 Table 8 Basic On-Off Time Module Types 0.5ms IC200MDL631 / 632 / 635 / 636 / 640 / 650, IC200MDD840 / 842 / 843 / 844 / 845 0.25ms IC200MDL643 / 644, IC200MDD851 Outputs Default / Hold Last State: When the module has outputs, this field specifies how the PROFINET Scanner will handle the module’s output data if it loses communication with the IO- Controller.
  • Page 35 User Manual Chapter 3 GFK-2721B Sep 2019 Each of these modules requires the user to assign a submodule that matches the jumper settings of the hardware. Jumper settings are latched when the module is started, so the jumper setting cannot be altered during operation.

  • Page 36: Assigning Io-Device Names

    User Manual Chapter 3 GFK-2721B Sep 2019 Catalog # Description Parameter Jumper Setting IC200ALG321 Analog Output Module, 12 Bit Outputs default to 0 V B13 - B14 Voltage 4 Channels. 0 to +10 VDC Range Outputs default to hold last state no jumper IC200ALG322 Analog Output Module, 12 Bit Same as IC200ALG321 Voltage 4 Channels.

  • Page 37: After The Configuration Is Stored To The Io-Controller

    User Manual Chapter 3 GFK-2721B Sep 2019 PROFINET IO-Controller, or the PROFINET IO-Controller will be unable to connect to the devices and deliver their configuration. The DCP tool must be connected to PROFINET IO LAN, either through the PROFINET IO-Controller or directly to the LAN depending on whether it operates through the IO- Controller or directly to IO-Devices.

  • Page 38: Clearing The Io-Controller Configuration

    User Manual Chapter 3 GFK-2721B Sep 2019 Figure 12 Clearing the IO-Controller Configuration The VersaMax PROFINET Scanner reacts to clearing the PROFINET IO-Controller as a loss of connectivity, and takes appropriate actions such as defaulting outputs. A clearing on the IO- Controller does not typically cause a clearing action on all connection IO-Devices.

  • Page 39: Replacing Profinet Scanner Hardware

    User Manual Chapter 3 GFK-2721B Sep 2019 Replacing PROFINET Scanner Hardware If a PNS module needs to be replaced for any reason, the steps to commission a new hardware module are below. If the replacement PNS module has no assigned name (the CONNECT LED is blinking Amber slowly), the network cabling can be plugged back in and the name assigned over the IO network.

  • Page 40: Chapter 4: Diagnostics

    User Manual Chapter 4 GFK-2721B Sep 2019 Chapter 4: Diagnostics This chapter describes: • PROFINET Scanner Status and Control Data Output Control Bits — Input Status Bits — • Error Handling Fatal Error Handling — PROFINET Alarms — PROFINET Module Loss, Add & Mismatch Faults —...

  • Page 41: Input Status Bits

    User Manual Chapter 4 GFK-2721B Sep 2019 4.1.2 Input Status Bits The PROFINET Scanner’s 32 bits of input status provide information about the scanner alongside the I/O module data. All status bits are active high. Table 12 Status Name Description Bits Module OK Indicates the health of the module.

  • Page 42: Fatal Error Handling

    This information overwrites any previous diagnostic information in storage. Only information about the most recent fatal error is retained. This information is available on future power cycles to be retrieved and sent to Emerson for analysis.
  • Page 43 User Manual Chapter 4 GFK-2721B Sep 2019 When the VersaMax PROFINET Scanner detects a fault condition, it sends a Diagnosis alarm to the IO-Controller. If there is a Primary Application Relationship (AR) currently active that includes the affected module, the VersaMax PROFINET Scanner sends the Diagnosis alarm over that AR.
  • Page 44 Appears / The intelligent documentation. Not Disappears: module all settings allowed Parameteriza rejected the by GSDML in tion configuration Emerson IO due to one of Fault Controllers are supported by the parameters module. being incorrect. Module Power supply Channel...

  • Page 45: Clearing Faults On Versamax Analog Modules

    User Manual Chapter 4 GFK-2721B Sep 2019 Channel Diagnosis Module Cause Fault Text Recommendation Error Alarm Type Type Channel Error mode on an -Verify output is ALG240 within range with < 2mA (remove shorts) input Module Non-Volatile Channel Nonvolatile There are no Diagnosis Store Fault.

  • Page 46: Profinet Module Loss, Add & Mismatch Faults

    User Manual Chapter 4 GFK-2721B Sep 2019 restored on an IC200ALG240, new low-level alarms may arrive before the clear of the Loss of User Power. The IC200MDL730 module requires manual intervention to clear fault conditions. The application can use the PROFINET Scanner’s status and control bits Clear Faults and Clear Faults Acknowledge to clear such faults.

  • Page 47: Diagnostics For Bem003 Profibus Dp Networks

    User Manual Chapter 4 GFK-2721B Sep 2019 Diagnostics for BEM003 PROFIBUS DP Networks When using the BEM003 PROFIBUS DP Master module with the PNS, any loss or add fault on PROFIBUS slave(s) connected to the BEM003 will not be displayed as PROFINET module or submodule loss or add alarms.

  • Page 48: Chapter 5: Maintenance Mode

    User Manual Chapter 5 GFK-2721B Sep 2019 Chapter 5: Maintenance Mode In Maintenance Mode, the remote node can be serviced while maintaining network connectivity. Maintenance Mode allows carriers and other components to be changed without network disruption such as opening a ring topology. Note To use maintenance mode, the VersaMax PNS must be –AB version or later.

  • Page 49: Entering Maintenance Mode And Performing Maintenance

    User Manual Chapter 5 GFK-2721B Sep 2019 Entering Maintenance Mode and Performing Maintenance 1. In Normal mode, press and hold the MAINT pushbutton for at least 3 seconds. 2. When the MAINT LED begins to blink, indicating the PNS has transitioned to Maintenance mode, release the pushbutton.

  • Page 50: Maintenance Mode Retentiveness Through Power Cycle

    User Manual Chapter 5 GFK-2721B Sep 2019 • When the PNS exits Maintenance Mode and re-enters Normal Mode, it will not configure modules in the stick using a previously received Configuration. Instead, the modules in the stick will be controlled in the same manner as when the PNS has just powered up. When an AR is established, the PNS will configure the modules using the data provided via that AR.

  • Page 51: Appendix A: Profinet Specifications

    User Manual Appendix A GFK-2721B Sep 2019 Appendix A: PROFINET Specifications Release 2.00 of the VersaMax PROFINET IO Scanner supports PROFINET v2.3 Class A IO- Device with the clarifications listed below. For version-specific updates, refer to the Important Product Information document provided with your module. PROFINET Protocol Support RTC –...

  • Page 52: Limitations

    User Manual Appendix A GFK-2721B Sep 2019 Limitations The following features are not supported in release 2.00: RT over UDP IRT Multicast communication DHCP DCP Hello service DNS (Domain Name Service protocol) FastStartUp Supervisor-AR. Note: Supervisor-DA-AR is supported. (Device Access supported) Optical power diagnostics (IC200PNS002) Substitute Data Only One Input-CR and one Output-CR are supported Profinet Specifications...
  • Page 53 Emerson product remains solely with the purchaser. © 2019 Emerson. All rights reserved. Emerson Terms and Conditions of Sale are available upon request. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their respective owners.

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