Bosch Rexroth Fe PROFIBUS-DP Bus Adapter Instruction Manual
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Bosch Rexroth Fe PROFIBUS-DP Bus Adapter Instruction Manual

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Electric Drives
and Controls
Hydraulics
Rexroth Frequency Converter Fe
PROFIBUS-DP Bus Adapter
Instruction Manual
Linear Motion and
Assembly Technologies
Pneumatics
Service
R912001316
Edition 04

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Summary of Contents for Bosch Rexroth Fe PROFIBUS-DP Bus Adapter

  • Page 1 Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth Frequency Converter Fe R912001316 Edition 04 PROFIBUS-DP Bus Adapter Instruction Manual...
  • Page 2 This document, as well as the data, specifications and other information set forth in it, are the exclusive property of Bosch Rexroth (Xi'an) Electric Drives and Controls Co., Ltd. It may not be reproduced or given to third parties with- out its consent.

  • Page 3: Table Of Contents

    Appropriate Use................... 13 3.1.1 Description..................13 3.1.2 Usage and Application................. 13 Inappropriate Use................Overview....................14 Brief Introduction of PROFIBUS............14 Bosch Rexroth Fieldbus Adapter............15 Electrical Installations................16 Mechanical Structure................16 5.1.1 Outline....................16 5.1.2 Dimensions..................16 5.1.3 Weight....................17 Adapter Terminal Configuration............
  • Page 4 GSD file....................29 Faults and Analysis................30 LED Display Analysis................30 Diagnosis Information of Master............30 Service and Support................32 Appendix....................33 10.1 Appendix A: Technical Data..............33 10.2 Appendix B: Application Environment for Bosch Rexroth PROFIBUS Adapter....................33 DOK-RCON01-PROFIBUS***-IB04-EN-P...

  • Page 5: Introduction

    Introduction 1 Introduction 1.1 Preface Thank you for purchasing the PROFIBUS-DP adapter made by Bosch Rexroth. In order to ensure correct operation of the PROFIBUS adapter, please read through this manual carefully before installation and operation. This manual is one of the accessories of the product. Please deliver it to the end-users.

  • Page 6: Profibus Adapter Type Coding

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Introduction 1.3 PROFIBUS Adapter Type Coding Fig. 1-1: Adapter type coding 2/35 DOK-RCON01-PROFIBUS***-IB04-EN-P...

  • Page 7: Safety Instructions For Electric Drives And Controls

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Safety Instructions for Electric Drives and Controls 2 Safety Instructions for Electric Drives and Controls 2.1 Definitions of Terms Documentation A documentation comprises the entire documentation used to inform the user of the product about the use and safety-relevant features for configuring, integrat- ing, mounting, installing, commissioning, operating, maintaining, repairing and decommissioning the product.

  • Page 8: Explanation Of Signal Words And The Safety Alert Symbol

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Safety Instructions for Electric Drives and Controls ments, as well as control and power circuits, which have been assembled for a specific application. A machine is, for example, intended for processing, treat- ment, movement or packaging of a material. The term "machine" also covers a combination of machines which are arranged and controlled in such a way that they function as a unified whole.

  • Page 9: General Information

    Read and understand these safety instructions and all user documentation prior to working with these components. If you do not have the user documenta- tion for the components, contact your responsible Bosch Rexroth sales partner. Ask for these documents to be sent immediately to the person or persons re- sponsible for the safe operation of the components.
  • Page 10 Bosch Rexroth AG PROFIBUS-DP Bus Adapter Safety Instructions for Electric Drives and Controls Bosch Rexroth is not liable for damages resulting from failure to observe the ● safety instructions. Read the operating, maintenance and safety instructions in your language be- ●...

  • Page 11: Hazards By Improper Use

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Safety Instructions for Electric Drives and Controls The technical data, connection and installation conditions of the components ● are specified in the respective application documentations and must be fol- lowed at all times. National regulations which the user must take into account European countries: In accordance with European EN standards ●...
  • Page 12 Bosch Rexroth AG PROFIBUS-DP Bus Adapter Safety Instructions for Electric Drives and Controls High electrical voltage! Danger to life, risk of injury by electric shock or serious injury! Only qualified persons are allowed to operate, maintain and/or repair the ●...

  • Page 13: Protective Extra-Low Voltage As Protection Against Electric Shock

    If extra-low voltage circuits of devices containing voltages and circuits of more than 50 volts (e.g., the mains connection) are connected to Bosch Rexroth prod- ucts, the connected extra-low voltage circuits must comply with the require- ments for PELV ("Protective Extra-Low Voltage").

  • Page 14: Protection Against Magnetic And Electromagnetic Fields During Operation And Mounting

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Safety Instructions for Electric Drives and Controls safety regulations applicable to the installation or machine must be taken into consideration. Unintended machine movements or other malfunctions are possi- ble if safety devices are disabled, bypassed or not activated.

  • Page 15: Protection Against Contact With Hot Parts

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Safety Instructions for Electric Drives and Controls Persons with heart pacemakers and metal implants are not allowed to enter ● the following areas: – Areas in which components of the electric drive and control systems are mounted, commissioned and operated.
  • Page 16 Bosch Rexroth AG PROFIBUS-DP Bus Adapter Safety Instructions for Electric Drives and Controls Use suitable protective equipment (hard hat, safety goggles, safety shoes, ● safety gloves, for example). Do not stand under hanging loads. ● Immediately clean up any spilled liquids from the floor due to the risk of fall- ●...

  • Page 17: Important Directions For Use

    Make sure that the products have been installed in the manner described in ● the relevant documentation. 3.1.2 Usage and Application PROFIBUS-DP adapter is only used to control of Bosch Rexroth Fe series fre- quency converters. 3.2 Inappropriate Use Using the PROFIBUS-DP adapter outside of the operating conditions described in this manual and outside of the indicated technical data and specifications is defined as "inappropriate use".

  • Page 18: Overview

    PROFIBUS mainly includes three types: PROFIBUS-FMS (Fieldbus Message Specifications), PROFIBUS-DP (Distributed Peripheral Equipment) and PROFIBUS-PA (Process Automation). Bosch Rexroth PROFIBUS adapter module only supports PROFIBUS-DP proto- col. PROFIBUS is widely used in various industries such as manufacturing automa- tion and process automation, building, transportation, electronics, etc.

  • Page 19: Bosch Rexroth Fieldbus Adapter

    Bosch Rexroth AG Overview 4.2 Bosch Rexroth Fieldbus Adapter Bosch Rexroth fieldbus adapter is able to control Frequency Converter Fe through PROFIBUS-DP fieldbus. Main functions of the fieldbus adapter are as below: Sending control commands to frequency converter (such as start, stop, jog- ●...

  • Page 20: Electrical Installations

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Electrical Installations 5 Electrical Installations 5.1 Mechanical Structure 5.1.1 Outline serial communication interface of the DB9 PROFIBUS bus terminal frequency converter LED indicator light of adapter running sta- to connect the power supply of the tus.

  • Page 21: Weight

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Electrical Installations 5.1.3 Weight The net weight of the PROFIBUS adapter is 120 g. 5.2 Adapter Terminal Configuration Terminal Terminal name Function description sign Frequency converter GND – Reserved RS485 terminal A Data cable A communicates with frequency converter...

  • Page 22: Requirements To Profibus Link

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Electrical Installations Pin No. Terminal sign Terminal name Function description – Reserved – Reserved PROFIBUS_B PROFIBUS terminal_B PROFIBUS data cable B Request for signal sending – Power- – Power+ – – Reserved PROFIBUS_A PROFIBUS terminal_A PROFIBUS data cable A –...

  • Page 23: Relationship Between Communication Rate And Cables

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Electrical Installations 5.4 Relationship between Communication Rate and Cables Relationship between adapter’s communication rate and cable length is descri- bed in the table below: Maximum length for each cable m Maximum length for each cable m...

  • Page 24: Periodical Data Communication

    6 Periodical Data Communication 6.1 PPO Data Type PROFIBUS-DP defines data structure for periodical data communication as PPO (the Parameter Process date Object). Bosch Rexroth PROFIBUS adapter sup- ports 5 PPO types shown in fig. 6-1 "PPO type" on page 20.
  • Page 25 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Periodical Data Communication page 21 tab. 6-2 "Response data frame in PKW area (from slave to mas- ter)" on page 21. If frequency converter fails to execute PKW area request command, it will return error code to the master in VALUE_low. Refer to tab.
  • Page 26 20, PPO1, PPO2 and PPO5 apply both PKW area and PZD area. In following examples, PKW area data frames are taken from complete PPO message to describe its request and response data frames. The following examples are based on Bosch Rexroth Frequency Converter Fe and PROFIBUS adapter. 22/35...
  • Page 27 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Periodical Data Communication Example 1 Reading value of function code E03 (programmable skip frequency range): pa- rameter group No. is 0×01, and index serial No. of parameters within the group is 0×03, then request and response data frames in PKW area are as below:...

  • Page 28: Pzd Process Data Area

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Periodical Data Communication Example 4 Modifying value of function code E03 (programmable skip frequency range): pa- rameter group No. is 0×01, index serial No. of parameters within the group is 0×03, and modified value is 0×03F0 (actually preset value 0×03F0 exceeds pre-...
  • Page 29 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Periodical Data Communication Value Description Invalid Set frequency converter reverse running Invalid Set frequency converter forward running Reserved, default is 0 Invalid Reverse jogging valid Invalid Forward jogging valid Invalid Fault reset Reserved, default is 0...
  • Page 30 Bosch Rexroth AG PROFIBUS-DP Bus Adapter Periodical Data Communication Value Description None Under stall over current protection None DC braking None Free stop None Reset after fault None Decelerating None Accelerating Stopping status Running status Reserved, default is 0 Reserved, default is 0...
  • Page 31 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Periodical Data Communication Function code Corresponding set process data Parameter set value and its description PZD3 0: Output frequency PZD4 1: Reference frequency PZD5 2: Output current PZD6 3: Output voltage PZD7 4: DC bus voltage...

  • Page 32: Addressing Of Communications Function Code Parameter Group Number And Index Number Within The Group

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Periodical Data Communication 6.4 Addressing of Communications Function Code Parameter Group Number and Index Number within the Group The communication function code address of the frequency converter is in strict correspondence with the function code. It consists of function code group No.

  • Page 33: Communication Parameter Configuration

    PROFIBUS-DP Bus Adapter Bosch Rexroth AG Communication Parameter Configuration 7 Communication Parameter Configuration 7.1 Communication related parameters setting in Fe Function code Parameter name Parameter value setting range 5: Master controls Run/Stop, Stop key on operating panel is valid Setting of operation com-...

  • Page 34: Faults And Analysis

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Faults and Analysis 8 Faults and Analysis 8.1 LED Display Analysis This light indicates if bus adapter is running normally. If bus adapter is correctly connected to the frequency converter, and related parameter configuration for the frequency converter is correct, this light is always on after power is switch- ed on.
  • Page 35 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Faults and Analysis Diag.Not-Supported (set by slave) 1: service not supported by slave Diag.Invalid_Slave_Response (set by master, reset by slave) 1: invalid response of slave Diag.Prm_Fault (set by slave ) 1：invalid parameter or parameter value Diag.Master_Lock (set by master, reset by slave)

  • Page 36: Service And Support

    Bosch Rexroth AG PROFIBUS-DP Bus Adapter Service and Support 9 Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries. You can contact us 24/7.

  • Page 37: Appendix

    +24 VDC, ±10 %, 80 mA Communication baud rate of DP interface 9.6 kbps – 12 Mbps Requirements for electromagnetic compatibility IEC 1000-4 standard 10.2 Appendix B: Application Environment for Bosch Rexroth PROFIBUS Adapter Item Requirements Application environmen Below altitude 1000 m, indoor (free of corrosive air, liquid or dust) Ambient temperature -10 ℃...
  • Page 38 Bosch Rexroth AG PROFIBUS-DP Bus Adapter 34/35 DOK-RCON01-PROFIBUS***-IB04-EN-P...
  • Page 39 PROFIBUS-DP Bus Adapter Bosch Rexroth AG Notes...
  • Page 40 Bosch Rexroth AG Electric Drives and Controls P.O. Box 13 57 97803 Lohr, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr, Germany Tel. +49 9352 18 0 +49 9352 18 8400 www.boschrexroth.com/electrics DOK-RCON01-PROFIBUS***-IB04-EN-P...

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