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MAULE M-7-235B Airplane Flight Manual

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AIRPLANE FLIGHT MANUAL
Airplane Serial No.__________________
Registration No.____________________
THIS DOCUMENT MUST BE KEPT IN THE AIRPLANE AT ALL TIMES.
2099 Georgia Hwy 133 South ~ Moultrie, GA 31788
Tel: 229-985-2045 ~ Fax: 229-890-2402 ~ www.mauleairinc.com
FAA APPR0VED
FOR
M-7-235B
FAA APPROVED:__________________________
Manager, Aircraft Certification Office
Federal Aviation Administration
Atlanta, Georgia USA
DATE:______________________________
PERFORMANCE THAT COUNTS!

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  • Page 1 FAA APPR0VED AIRPLANE FLIGHT MANUAL M-7-235B Airplane Serial No.__________________ Registration No.____________________ THIS DOCUMENT MUST BE KEPT IN THE AIRPLANE AT ALL TIMES. FAA APPROVED:__________________________ Manager, Aircraft Certification Office Federal Aviation Administration Atlanta, Georgia USA DATE:______________________________ PERFORMANCE THAT COUNTS! 2099 Georgia Hwy 133 South ~ Moultrie, GA 31788...

  • Page 2: Log Of Revisions

    MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235B Page i LOG OF REVISIONS REV. DESCRIPTION APPROVAL AND DATE PAGES Deleted Fuel Quantity in Paragraph 1.4 and referred to Fuel Supply Table. Added Fuel Supply Table. _____________________ Manager, Atlanta Aircraft...
  • Page 3 MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235B Page ia LOG OF REVISIONS REV. DESCRIPTION APPROVAL AND DATE PAGES In 3.3.A. FLAP SETTINGS, corrected Landing flap handle ______________________ position to read: Fourth Notch for 48° flap position. hanged primary airspeed units to knots.
  • Page 4 Installation of FluiDyne C3000(M) (Manually Operated) Skis - Maule Dwg 9158A. Rev. A 08/19/02 Installation of Fli-Lite 3000 MK IIIA Skis - Maule Dwg 9081A, Rev E or later revision. Rev. A 08/19/02 Installation of Wipline Model 3000 Amphibious Floats - Maule Dwg 9188A. 05/17/99 Rev.

  • Page 5: Table Of Contents

    MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235B Page iii TABLE OF CONTENTS ITEM COVER PAGE LOG OF REVISIONS…………………………………………………….. i LOG OF SUPPLEMENTS……………………………………………..… ii TABLE OF CONTENTS………………………………………………..iii & iiii GENERAL SECTION I Plan View………………………………………………………….. Maximum Weight…………………………………………. 2 Center of Gravity Limits………………………………….

  • Page 6: Table Of Contents

    MAULE AEROSPACE TECHNOLOGY, INC. AIRPLANE FLIGHT MANUAL MAULE M-7-235B Page iiii TABLE OF CONTENTS WEIGHT AND BALANCE AND EQUIPMENT LIST SECTION V Weight and Balance Data……………………………….. 17 Required Equipment List ………Provided for each Airplane AIRCRAFT SERVICING, HANDLING AND MAINTENANCE SECTION VI Introduction…………………………………………………...

  • Page 7: Plan View

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION I AIRPLANE FLIGHT MANUAL GENERAL MAULE M-7-235B PAGE 1...

  • Page 8: Section I

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION I AIRPLANE FLIGHT MANUAL GENERAL MAULE M-7-235B SECTION I GENERAL: NORMAL CATEGORY OPERATION MAXIMUM WEIGHT: 2500 Pounds CENTER OF GRAVITY LIMITS: +15.0 to +20.5 @ 2500 lbs. +12.5 to +20.5 @ 1700 lbs. or less...

  • Page 9: Limitations

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION I AIRPLANE FLIGHT MANUAL GENERAL MAULE M-7-235B SECTION II LIMITATIONS AIRSPEED LIMITS: All airspeeds are Indicated Airspeeds (IAS). AIRSPEED INDICATOR MARKINGS: Red Radial, (V ) - 158K (182 mph) Yellow Arc, Caution Range - 128 – 158K (147 – 182 mph) Green Arc, Normal Operating Range –...

  • Page 10: Power Plant Limits

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235B POWER PLANT LIMITS: Engine: Lycoming O-540-J1A5D, IO-540-W1A5D, O-540-J3A5, IO-540-W1A5, or O-540-B4B5 Engine Limits: 235 hp @ 2400 rpm, Full Throttle Continuous 2575 rpm for B4B5 Propeller: Hartzell: Constant Speed HC-C2YR-1BF/F8468A-6R (78") or -3R (81")

  • Page 11: Flight Load Factors

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235B Tachometer: Green Arc - Normal Operating Range, 2050 - 2400 RPM Red Radial - Maximum RPM, 2400 RPM Tachometer: Green Arc - Normal Operating Range, (O-540-B4B5 only) 2200 - 2575 RPM...
  • Page 12 MAULE AEROSPACE TECHNOLOGY, INC. SECTION II AIRPLANE FLIGHT MANUAL LIMITATIONS MAULE M-7-235B At the main fuel tank selector valve on the left kick panel: FUEL SELECTOR VALVE LEFT: * GAL. BOTH RIGHT: * GAL. On the instrument panel at the auxiliary tank transfer switches:...

  • Page 13: Normal Procedures

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES SECTION III NORMAL PROCEDURES: PREFLIGHT INSPECTION: A. INTERIOR: BAT Switch…………..………………………... ON Fuel Gauges…………..………………………. CHECK INDICATIONS Auxiliary Fuel Pumps…..…………………….. ON, THEN OFF (LISTEN TO VERIFY OPERATION) All Electrical Switches…..……………………. OFF BAT Switch……………….……………………...

  • Page 14: Operating Check Lists

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES PREFLIGHT INSPECTION: (Cont'd) Right Wing & Controls…………………….…. INSPECT SAME AS LEFT WING Wing Main & Aux Fuel Tank Drain……….… DRAIN (2) Right Fuselage, Side, Top & Bottom…….… INSPECT FOR WRINKLES AS INDI- CATION OF INTERNAL DAMAGE Right Side Static Port………………………...
  • Page 15 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES OPERATING CHECK LISTS: (Cont'd) Mixture Control………………………….……. FULL RICH WHEN ENGINE STARTS TO FIRE ////////////////// FOR A HOT START, DO NOT PRIME. A HOT ENGINE MAY FLOOD ON A ////NOTE//// START ATTEMPT.
  • Page 16 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES OPERATING CHECK LISTS: (Cont'd) Carburetor Heat Control (O-540)…………… PULL HOT, NORMAL DROP WITH CARBURETOR AIR HOT IS 150 ±50 Alternate Air Control (IO-540)…………….…. TURN LEFT TO UNLOCK AND PULL.

  • Page 17: Normal Flight Operations

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES ENGINE SHUT DOWN: Parking Brakes…………………………..….. ON, IF DESIRED Radios……………………………………..…. OFF All other electrical switches………………..AS DESIRED Flaps…………………………………………..AS DESIRED Magneto Grounding Check………………….. PERFORM BELOW 1000 RPM Mixture Control………………………….…… .. FULL LEAN Magneto Switch……………….………………...
  • Page 18 MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES NORMAL FLIGHT OPERATIONS: (Cont'd) C. CLIMBING: Best Rate of Climb – 78K (90 mph) IAS, flaps @ First Notch (0°) Best Angle of Climb – 65K (75 mph) IAS with flaps set @ Second Notch (24°)

  • Page 19: Door-Off Operation

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION III AIRPLANE FLIGHT MANUAL NORMAL MAULE M-7-235B PROCEDURES FUEL SYSTEM MANAGEMENT: Fuel is fed to the engine from the main (inboard) tanks and is controlled by the selector valve on the left kick panel. Auxiliary (outboard) tanks feed their respec- tive main tanks via transfer pumps that are controlled by switches on the instru- ment panel.

  • Page 20: Emergency Procedures

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235B PROCEDURES SECTION IV EMERGENCY PROCEDURES EMERGENCY BASIC RULES: To assist the pilot when an emergency occurs, three basic rules are established which apply to most emergencies occurring while airborne. Each aircrew member should remember them.

  • Page 21: Partial Power Failure During Flight Of After T.0

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235B PROCEDURES ENGINE FAILURE AFTER TAKEOFF OR FORCED LANDING: (Cont'd) Electric Fuel Pump - ON Mixture Rich, Ignition ON Alternate Air Control - Pull ON If engine does not restart, accomplish EMERGENCY SHUT DOWN...

  • Page 22: Engine Fire During Flight

    MAULE AEROSPACE TECHNOLOGY, INC. SECTION IV AIRPLANE FLIGHT MANUAL EMERGENCY MAULE M-7-235B PROCEDURES 4.13 SMOKE AND FUME ELIMINATION: Cabin Heat Knob - IN Cabin Air Knob - IN Upper Air Vents - OPEN Pilot's Window - OPEN (below 104K (120 mph) 4.14 STRUCTURAL DAMAGE:...
  • Page 23 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE SECTION V WEIGHT AND BALANCE Serial Number______________________ Registration Number______________________ It is the responsibility of the airplane owner and the pilot to insure that the airplane is loaded properly.
  • Page 24 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE WEIGHT AND BALANCE: (Cont'd) DETAILED CALCULATIONS OF EMPTY WEIGHT AND EMPTY WEIGHT CENTER OF GRAVITY AS DELIVERED FROM FACTORY: PROCEDURE: Place each of the wheels on a scale with the tailwheel elevated to place the airplane in approximately the flight attitude.
  • Page 25 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE WEIGHT AND BALANCE: (Cont'd) The above empty weight includes unusable fuel of ** lbs. at 24 inches and 12 quarts of oil at minus 34inches for the O-540 engine and 8 quarts of oil at minus 34 inches for the IO- 540 engine, plus all items of equipment as marked on the accompanying Equipment Lists.
  • Page 26 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE FORM 64 PAGE 20...
  • Page 27 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE This page has been deleted. FORM 64 PAGE 21...
  • Page 28 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE FORM 64 PAGE 22...
  • Page 29 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE FORM 64 PAGE 23...
  • Page 30 MAULE AEROSPACE TECHNOLOGY, INC. SECTION V AIRPLANE FLIGHT MANUAL WEIGHT AND MAULE M-7-235B BALANCE SERIAL NO._________________REG.NO.__________________MODEL__________________ EQUIPMENT CHANGE - WEIGHT AND BALANCE ITEM'S (MAKE & MODEL) WEIGHT MOMENTS Previous Aircraft Empty New Empty Weight ______________________lbs. New Empty Center of Gravity ______________ins.
  • Page 31 You may also address request for information on any items not covered in the manual to the Service Department of Maule Air, Inc. In correspondence, please give complete information on serial number, engine make and model, etc.

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