Example 3; Selecting And Routing The Brake Resistor Cables; Minimizing Electromagnetic Interference; Maximum Cable Length - ABB ACS880-604 Hardware Manual

1-phase brake chopper units as modules
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30 Planning the electrical installation

Example 3

The duration of a braking cycle is three minutes. The braking time is 10 seconds.
P
· 100 s
brmax
1.
<
P
br
4 · 10 s
P
br
P
brmax
t
br
T = Duration of the braking cycle
2.
P
> P
br
brmax
Result: The maximum allowed braking power for the cycle is equal to the maximum
braking power (P
brmax

Selecting and routing the brake resistor cables

For the recommended copper cable for connecting a brake resistor to the brake chopper,
see
Brake circuit cable sizes

Minimizing electromagnetic interference

Obey these rules in order to minimize electromagnetic interference caused by the rapid
current changes in the resistor cables:
Shield the braking power line completely, either by using shielded cable or a metallic
enclosure. Unshielded single-core cable can only be used if it is routed inside a
cabinet that efficiently suppresses radiated emissions.
Install the cables away from other cable routes.
Avoid long parallel runs with other cables. The minimum parallel cabling separation
distance should be 0.3 meters.
Cross the other cables at right angles.
Keep the cable as short as possible in order to minimize the radiated emissions and
stress on chopper IGBTs. The longer the cable, the higher the radiated emissions,
inductive load and voltage peaks over the IGBT semiconductors of the brake chopper.

Maximum cable length

The maximum cable length of the resistor cable(s) is 10 m (33 ft).

EMC compliance of the complete installation

Note: ABB has not verified that the EMC requirements are fulfilled with external user-
defined brake resistors and cabling. The EMC compliance of the complete installation
must be considered by the customer.
=
2.5 · P
brmax
Not allowed.
).
on page 63.
t
600 s

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