User Manuals: ABB ACS880-607 Series Choppers Units

Manuals and User Guides for ABB ACS880-607 Series Choppers Units. We have 3 ABB ACS880-607 Series Choppers Units manuals available for free PDF download: Hardware Manual

ABB ACS880-607 Series Hardware Manual (106 pages)

3-phase dynamic brake units

Brand: ABB | Category: Industrial Electrical | Size: 11 MB

Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Related Documents
10
Categorization by Frame Size and Option Code
10
Use of Component Designations
10
Terms and Abbreviations
10
Operation Principle and Hardware Description
13
Contents of this Chapter
13
Product Overview
13
Operation Principle
13
When to Use Resistor Braking
13
Overview Diagram of the Drive System
14
Layout Drawings
15
Frame R8I Layout
18
Brake Chopper Module Connectors
19
Connectors X50
19
Fibre Optic Connectors
20
Overview of Power and Control Connections
20
Brake Unit Control Devices
21
Overview of the Control Connections of the UCU Control Unit
21
Overview of the Control Connections of the BCU Control Unit
22
The Control Panel
22
Control by PC Tools
23
Fieldbus Control
23
DC Switch and Charging Switch
23
Type Designation Labels
23
Brake Unit Type Designation Label
24
Brake Chopper Module Type Designation Label
24
Type Designation Key
25
Brake Chopper Module Type Designation Key
28
Mechanical Installation
31
Contents of this Chapter
31
Brake Unit
31
User-Defined Brake Resistors
31
Guidelines for Planning the Electrical Installation
33
Contents of this Chapter
33
Limitation of Liability
33
Generic Guidelines
33
Selecting the Brake Resistor
33
Selecting and Routing the Brake Resistor Cables
34
Minimizing Electromagnetic Interference
34
Selecting the Installation Location for the Brake Resistors
34
Selecting the Resistor Thermal Switch Cable
35
Protecting the System against Thermal Overload
35
Protecting the System against Short-Circuits
35
Electrical Installation
37
Contents of this Chapter
37
Electrical Safety Precautions
38
General Notes
39
Static Electricity
39
Handling Fiber Optic Cables
39
Measuring the Insulation Resistance of the Brake Resistor Circuit
39
Connecting the Brake Resistor Cables and Thermal Switch
41
Connection Diagram
41
Connection Procedure of the Resistor Cables
42
Connection Procedure of the Thermal Switch Cable
43
Use of Fasteners in Cable Lug Connections
44
Connecting a PC
45
Control Unit (UCU)
47
Contents of this Chapter
47
General
47
Layout
47
Default I/O Diagram of the Brake Control Unit
51
Additional Information on the Connections
53
Power Supply for the Control Unit (XPOW)
53
Digital Interlock (DIIL)
54
Safe Torque off (XSTO, XSTO OUT)
54
Microsdhc Memory Card Slot
54
Connector Data
55
Ground Isolation Diagram
57
Control Unit (BCU)
59
Contents of this Chapter
59
General
59
Layout
59
Default I/O Diagram of the Brake Control Unit
62
Additional Information on the Connections
64
Power Supply for the Control Unit (XPOW)
64
Digital Interlock (DIIL)
64
Safe Torque off (XSTO, XSTO OUT)
64
Microsdhc Memory Card Slot
64
Connector Data
65
BCU Ground Isolation Diagram
67
Installation Checklist
69
Contents of this Chapter
69
Checklist
69
Start-Up
71
Contents of this Chapter
71
Start-Up Procedure
72
Fault Tracing
73
Contents of this Chapter
73
Fault Indications
73
Leds
74
Control Panel and Panel Platform/Holder Leds
74
Control Unit Leds (UCU)
75
Control Unit Leds (BCU)
75
R8I Module Leds
75
7-Segment Display of the Brake Control Unit
75
Warning and Fault Messages
75
Maintenance
77
Contents of this Chapter
77
Reference to Maintenance Instructions
77
Replacing Brake Chopper and Brake Resistor Fuses - Bottom Cable Exit
78
Replacing Brake Chopper and Brake Resistor Fuses - Top Cable Exit
80
Control Unit
82
UCU Control Unit
82
BCU Control Unit
82
Technical Data
83
Contents of this Chapter
83
Ratings
83
Definitions
86
Derating
87
Temperature Derating
87
Altitude Derating
87
Input and Output Voltages
87
Modules Used
88
Typical Power Cable Sizes
88
Terminal and Cable Entry Data for the Power Cables
90
Connection Capability
90
Fuses
91
Dimensions, Weights and Free Space Requirements
93
Losses, Cooling Data and Noise
94
Resistor Connection
95
Energy Efficiency Data (Ecodesign)
95
Efficiency
95
Protection Classes
95
Ambient Conditions
95
Materials
96
Drive
96
Packaging of Drive
96
Packaging of Options
97
Manuals
97
Standards
97
Markings
97
Tightening Torques
97
Electrical Connections
97
Mechanical Connections
97
Insulation Supports
98
Cable Lugs
98
Disclaimers
98
Generic Disclaimer
98
Cyber Security Disclaimer
98
Dimension Drawings
99
Contents of this Chapter
99
Dimension Drawing - Bottom Exit
100
Dimension Drawing - Top Exit
102
Further Information
105

ABB ACS880-607 Series Hardware Manual (88 pages)

3-phase brake units

Brand: ABB | Category: Industrial Electrical | Size: 7 MB

Table of Contents
5
1 Introduction to the Manual

9
- Contents of this Chapter
  9
- Applicability
  9
- Safety Instructions
  9
- Target Audience
  9
- Related Manuals
  10
- Categorization by Frame Size and Option Code
  10
- Use of Component Designations
  11
- Terms and Abbreviations
  11
2 Operation Principle and Hardware Description

13
3 Mechanical Installation

31
- Contents of this Chapter
  31
- Brake Units
  31
- User-Defined Brake Resistors
  31
4 Guidelines for Planning the Electrical Installation

33
5 Electrical Installation

37
6 Control Units of the Drive

45
7 Installation Checklist of the Drive

55
- Contents of this Chapter
  55
- Checklist
  55
8 Start-Up

57
- Contents of this Chapter
  57
- Start-Up Procedure
  57
9 Fault Tracing

59
- Contents of this Chapter
  59
- Fault Indications
  59
- Leds
  60
- Warning and Fault Messages
  61
- 7-Segment Display of the Brake Control Unit
  61
10 Maintenance

63
11 Technical Data

67
- Contents of this Chapter
  67
- Ratings
  67
  - Definitions
    69
  - Derating
    70
- Input and Output Voltages
  70
- Type Equivalence Table
  71
- Typical Resistor Cable Sizes
  72
  - Maximum Cable Length
    73
- Fuses
  73
- Dimensions, Weights and Free Space Requirements
  74
- Losses, Cooling Data and Noise
  75
- Resistor Connection
  76
- Efficiency
  76
- Protection Classes
  76
- Ambient Conditions
  76
- Materials
  78
- Standards
  78
- Markings
  78
- Tightening Torques
  79
  - Electrical Connections
    79
  - Mechanical Connections
    79
  - Insulation Supports
    79
  - Cable Lugs
    79
- Disclaimers
  79
  - Generic Disclaimer
    79
  - Cybersecurity Disclaimer
    80
12 Dimension Drawings

81
- Contents of this Chapter
  81
- Dimension Drawing - Bottom Exit
  82
- Dimension Drawing - Top Exit
  84
- Further Information
  87

ABB ACS880-607 Series Hardware Manual (60 pages)

1-phase brake units

Brand: ABB | Category: Industrial Electrical | Size: 2 MB

Table of Contents
5
Introduction to the Manual
9
Contents of this Chapter
9
Applicability
9
Safety Instructions
9
Target Audience
9
Related Documents
10
Use of Component Designations
10
Terms and Abbreviations
10
Operation Principle and Hardware Description
11
Contents of this Chapter
11
Product Overview
11
Operation Principle
11
Chopper Voltage Selection
11
When to Use Resistor Braking
12
Single-Line Diagram of the Drive System
12
Layout
13
Brake Chopper Cubicle
13
Brake Resistor Cubicle
14
Brake Chopper Module
15
Overview of Power and Control Connections
16
Controlling the Brake Chopper from an External Control Location
16
Master-Follower Connection
17
Type Designation Labels
17
Brake Unit Type Designation Label
17
Brake Chopper Module Type Designation Label
18
Brake Unit Type Designation Key
18
Basic Code
18
Mechanical Installation
19
Contents of this Chapter
19
Brake Unit
19
User-Defined Brake Resistors
19
Planning the Electrical Installation
21
Contents of this Chapter
21
Limitation of Liability
21
Generic Guidelines
21
Brake Units with Factory-Installed Brake Resistors (Option +D151)
21
Brake Units with User-Defined Brake Resistors
22
Selecting the Brake Resistor
22
Selecting the Resistor Thermal Switch
22
Selecting and Routing the Brake Resistor Cables
22
Selecting the Brake Resistor Cables
22
Minimizing Electromagnetic Interference
22
Selecting the Installation Location for the Brake Resistors
23
Selecting the Resistor Thermal Switch Circuit Cable
23
Protecting the System against Thermal Overload
23
Operation Principle
23
Protecting the System against Short-Circuits
24
Electrical Installation
25
Contents of this Chapter
25
Electrical Safety Precautions
25
Measuring the Insulation Resistance of the Brake Resistor Circuit
27
Selecting the Voltage
28
Connecting the Brake Resistor Cables and Thermal Switch
29
Connection Diagram
29
Connection Procedure
29
Use of Fasteners in Cable Lug Connections
31
Installation Checklist
33
Contents of this Chapter
33
Checklist
33
Start-Up
35
Contents of this Chapter
35
Start-Up Procedure
35
Fault Tracing
37
Contents of this Chapter
37
Fault Indications
37
NRED Voltage Reducer Selection for NBRA-669
38
Maintenance
39
Contents of this Chapter
39
Maintenance Intervals
39
Description of Symbols
39
Recommended Maintenance Intervals after Start-Up
39
Cleaning the Interior of the Cabinet
40
Technical Data
41
Contents of this Chapter
41
Ratings
42
Brake Chopper Only
42
Brake Chopper with Factory-Installed Brake Resistors (Option +D151)
43
Definitions
44
DC Fuses
45
Dimensions, Weights and Free Space Requirements
45
Brake Chopper Only
45
Brake Chopper with Factory-Installed Brake Resistors (Option +D151)
46
Free Space Requirements
46
Losses, Cooling Data and Noise
47
Typical Power Cable Sizes
48
User-Defined Brake Resistors
49
Resistor Cable Sizes
49
Maximum Cable Length
50
Maximum Resistor Circuit Inductance
50
Protection Classes
51
Energy Efficiency Data (Ecodesign)
51
Ambient Conditions
51
Colors
52
Materials
52
Standards and Markings
52
Disclaimers
52
Generic Disclaimer
52
Cyber Security Disclaimer
52
11. Example Circuit Diagrams
55
Contents of this Chapter
55
Brake Unit with One Brake Chopper Module
56
Brake Unit with Two Brake Chopper Modules - Master
57
Brake Unit with Two Brake Chopper Modules - Follower
58
Further Information
59

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More ABB Manuals

User Manuals: ABB ACS880-607 Series Choppers Units

ABB ACS880-607 Series Hardware Manual (106 pages)

Table of Contents

ABB ACS880-607 Series Hardware Manual (88 pages)

Table of Contents

1 Introduction to the Manual

2 Operation Principle and Hardware Description

3 Mechanical Installation

4 Guidelines for Planning the Electrical Installation

5 Electrical Installation

6 Control Units of the Drive

7 Installation Checklist of the Drive

8 Start-Up

9 Fault Tracing

10 Maintenance

11 Technical Data

12 Dimension Drawings

ABB ACS880-607 Series Hardware Manual (60 pages)

Table of Contents

Related Products

ABB Categories