Tiger SS11 Original Instruction Manual
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Tiger SS11 Original Instruction Manual

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PLEASE PASS ONTO OPERATOR
-
Sticker here
Unit 1, Greensfield Industrial Estate,
Willowburn Avenue,
ALNWICK,
NE66 2DG
UK
+44 1665 605130
Woo Sing Industrial Co., Ltd
No 20 Yunong Road
Shih-lin
Taipei
Taiwan
+886-2-2831 3035
www.tigerlifting.com
Email: info@tigerlifting.com
Manual Tiger SS11-PLH En 201704 v3.2

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  • Page 1 PLEASE PASS ONTO OPERATOR Sticker here Unit 1, Greensfield Industrial Estate, Woo Sing Industrial Co., Ltd www.tigerlifting.com Willowburn Avenue, No 20 Yunong Road Email: info@tigerlifting.com ALNWICK, Shih-lin NE66 2DG Taipei Manual Tiger SS11-PLH En 201704 v3.2 Taiwan +44 1665 605130 +886-2-2831 3035...

  • Page 2: Table Of Contents

    Due to our policy of continual product development, dimensions, weights and specifications may change without prior notice. © Copyright Tiger Lifting UK Limited. No part of this manual shall be reproduced, transmitted, transcribed, translated into any language human or electronic, stored in any electronic retrieval system, in any form without the written permission of Tiger Lifting UK Limited, Alnwick, UK www.tigerlifting.com...

  • Page 3: Safety Information

    Safety Information Tiger Lifting products have been built in accordance with state of the art and generally accepted engineering standards. Nonetheless, incorrect handling when using the products may cause dangers to life and limb of the user or third parties and/or damage to the hoist or other property.
  • Page 4 Always report any malfunction, unusual performance or damage of lifting equipment promptly to the appropriate person. Always inspect the lever hoist regularly, replace damaged or worn parts and keep appropriate records of maintenance. Always use genuine Tiger parts when repairing the lever hoist. Always apply lubricant to the load chain as recommended in this manual.
  • Page 5 Never swing a suspended load. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 4 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 6 Never drag the chain, lever hoist or hook along the floor or across other objects. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 5 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...

  • Page 7: General Information

    Machinery Directive 2006/42/EC. Tiger lever hoists are third party verified by SGS Certificate Number MDC 1302. The Tiger SS11 range of Subsea Lever Hoists are fit for use in a Subsea environment. The SS11 meets and exceeds all the requirements of IMCA DO28 Rev. 1 “Guidance notes for offshore lever hoists”.

  • Page 8: Function/Operation

    Alternatively, refer to the section on Cross Hauling/Fleeting/Drifting (Chapter 4) Operation The unique dual brake mechanism featured in the Tiger SS11 and PROLH Lever Hoist enables free movement of the load chain whilst preventing light load slip and accidental load release.
  • Page 9 IMCA guidance note D 028 Rev. 1 “The Use of Chain Lever Hoists in the Offshore Environment” requires measures to avoid single point failures in static or multiple rigging points. The Tiger SS11 Lever Hoist is fitted with a travelling chain end stop to specifically address points in section 7.2 of these guidance notes.

  • Page 10: Cross Hauling/Fleeting/Drifting

    Continual overloading of the unit must be avoided as the efficiency of the clutch may be impaired. The overload clutch is factory set and should only be adjusted or repaired by a Tiger authorised repairer. If there is any doubt as to the unit’s ability to lift a load then don’t.
  • Page 11 The top and bottom hooks should be free to rotate within the hook yoke and cannot become trapped or jammed causing stress areas in both the hook and the body. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 10 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...

  • Page 12: Inspection

    The SS11 lever hoist meets the requirements of IMCA document D 028 Rev.1 February 2008 section 7.4 immersion policy. Prior to initial operation, before it is put into operation again and after substantial changes...
  • Page 13 The load chain anchoring must always be fitted securely at both ends. There must be no wear or incorrect alignment. And finally, listen (while hoist operates) for unusual sounds which may indicate trouble. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 12 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...

  • Page 14: Chain And Hooks

    Chain should be clean, free of twists and pulled taut before measuring. Measuring the diameter of the chain www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 13 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 15 Newer models of the SS11 and PROLH are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check that the A and B measurements are the same (as shown in the diagram below) will indicate if the hooks have stretched If A≦B the hook is fine;...

  • Page 16: Maintenance

    Repair work may only be carried out by a specialist workshop that uses original Tiger spare parts. Before handling lubricants, read the associated product health and safety data information sheet obtained from the lubricant supplier.
  • Page 17 Apply new lubricant over existing layer. Lubricate chain more frequently in a corrosive environment. Corrosion resistant chain is available for Tiger lever hoists as an option on SS11 and PROLH models.
  • Page 18 The adjustable travelling end stop must always be fitted to the idle end of the chain. Using other than Tiger supplied or approved load chain may cause the chain to jam in the lever hoist and/or allow the chain to break and the load to drop. Due to the size requirements and physical properties, use only Tiger approved load chain in Tiger lever hoists.
  • Page 19 Load Limiter Your SS11 or PROLH may have been supplied with a load limiter, if this has been requested at the time of order. S-60 Load Limiter Grub Screw Lock Nut Tab Washer Part No. Part Name LL-3 Load Limiter Pinion Shaft...
  • Page 20 S-38/PRO-38 Switch Set left and right on the splines and feel for any excessive wear between the two mating surfaces. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 19 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 21 To avoid injury do not use any grease or lubricant on the braking surfaces. The brake is designed to operate unlubricated. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 20 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 22 Brake discs should be uniform thickness and the thickness should be greater than or equal to 1.5mm. They should be replaced when the thickness is less than 1.5mm or for the SS11 model when the discs have worn to the bottom of the grooves.

  • Page 23: Transport, Storage, Decommissioning And Disposal

    ! WARNING Use only Tiger supplied replacement parts. Parts may look alike; however Tiger parts are made of specific materials, processed to achieve specific properties or precisely machined to fit only Tiger hoists. Any repairs to this lever hoist must be undertaken by a suitably qualified and competent person. Following any repairs, this lever hoist must be tested in line with relevant standards prior to its reintroduction to service.

  • Page 24: Manufacturer Testing And Verification

    SANS 1636. Lever hoists supplied with slipping clutch overload protection are compliant with the Norwegian Standard NORSOK R-002. All items comply with the essential health and safety requirements of the Machinery Directive 2006/42/EC. Tiger lever hoists are third party verified by SGS Certificate Number MDC 1302. Troubleshooting...

  • Page 25: Product Warranty And Warnings

    The Company will return repaired or replacement products at The Company’s expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of Tiger Lifting’s warranty, then the Customer must bear the cost of storing and retrieving the product.

  • Page 26: Technical Data

    SS-2000/PLH-2000 20.0 370/360 1050 3/1.5 174.0 156.0 ⌀10.0 Drawings shown are for SS11 units. The shape and length of the handle of the PROLH hoist is different. 0.8t 1.5t 3.0t 6.0t www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue,...
  • Page 27 10.0t 15.0t 20.0t www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 26 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 28 Hooks The following table shows the normal measurements for the Tiger hooks and the discard limits. Capacity Collar measurements (mm) Hook thickness at point shown in Hook throat “EZ Check” (Tonnes) diagram (mm) Opening (mm) measurement (mm) Normal Discard Normal...
  • Page 29 Newer models of the SS11 and PROLH are fitted with the patent pending Tiger “EZ check” 3 point marking system. With this system a quick check that the A and B measurements are the same (as shown in the diagram below) will indicate if the hooks have stretched If A≦B the hook is fine;...

  • Page 30: Exploded Diagrams

    *S-07 Top Hook Pin is fixed to the S-27 Wheel-side Plate Assembly for 800kg and 1.5t capacity units. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 29 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 31 Screw for Label S-16 Brake Cover with Handle Cover S-34 Grip Ring S-17 Change Gear S-35 Guide Plate www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 30 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 32 Brake Cover with Handle Cover S-34 Grip Ring S-52 Chain–End-Fixing Screw (6.0t/20t) S-17 Change Gear S-35 Guide Plate www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 31 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 33 *PRO-07 Top Hook Pin is fixed to the PRO-27 Wheel-side Plate Assembly for 800kg and 1.5t capacity units. www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 32 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 34 Snap Ring for Pinion Shaft PRO-32 Washer PRO-16 Brake Cover with Handle Cover PRO-34 Grip Ring www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 33 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 35 Snap Ring for Pinion Shaft PRO-32 Washer PRO-16 Brake Cover with Handle Cover PRO-34 Grip Ring www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 34 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 36 Part Name LL-3 load limiter pinion shaft LL-34 load limiter grip ring LL-17 remaining load limiter parts www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 35 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...

  • Page 37: Inspection Log

    Test Certificate/DOC Number Model Number Product Description Date put into service Serial Number Date Comments Signature www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 36 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 38 Owner’s Notes www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 37 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 39 Owner’s Notes www.tigerlifting.com Unit 1, Greensfield Industrial Estate, www.tigerlifting.com Willowburn Avenue, Page 38 of 38 ALNWICK, NE66 2DG Manual Tiger SS11-PLH En 201704 v3.2 Email: info@tigerlifting.com...
  • Page 40 Representative in Europe www.tigerlifting.com © Copyright Tiger Lifting UK Limited. No part of this manual shall be reproduced, transmitted, transcribed, translated into any language human or electronic, stored in any electronic retrieval system, in any form without the written permission of Tiger Lifting UK Limited, Alnwick, UK www.tigerlifting.com...

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