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MVP Innovator Plus Operation Manual
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MVP Innovator Plus Operation Manual

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This manual is applicable to the
following models:
INV3-PAT
INV3-UPS
UPU-INV3
INV3-DHV
INV3-MP
INV3-DUO
Innovator Plus System
Operations Manual
Rev. May 2019

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Summary of Contents for MVP Innovator Plus

  • Page 1 Innovator Plus System Operations Manual This manual is applicable to the following models:  INV3-PAT  INV3-UPS  UPU-INV3  INV3-DHV  INV3-MP  INV3-DUO Rev. May 2019...
  • Page 2 Innovator Plus System Operations Manual ORPORATE EADQUARTERS 2030 Falling Waters Rd, Suite 350, Knoxville, TN 37922 · USA · Tel: (865) 686-5670 ISTRIBUTION AND URCHASING 642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 ECHNOLOGY ENTER AND ANUFACTURING 1862 Ives Ave, Kent, WA 98032 ·...

  • Page 3: Table Of Contents

    Innovator Plus System Operations Manual Table of Contents Section Page  Table of Contents  Safety & Warning Information  Introduction  Setting Up the Unit  Performing Daily Tasks  Maintaining the HMI  Troubleshooting Page | 3...

  • Page 4: Safety & Warning Information

    MVP assumes no responsibility for loss, damage, expense or claims for bodily injury or property damage, direct or consequential, arising from the use of such chemical components.
  • Page 5 Innovator Plus System Operations Manual Safety Precautions  Avoid skin contact and inhalation of all chemicals.  Review Material Safety Data Sheet (MSDS) to promote the safe handling of chemicals in use.  Restrict the use of all chemicals to designated areas with good ventilation.
  • Page 6 An improperly loaded drum may lead to an imbalance, causing a unit to tip over Personal Protective Equipment (PPE)  MVP recommends the use of personal safety equipment with all products in our catalog.  Wear safety goggles, hearing protection, a respirator, and chemical resistant gloves.
  • Page 7 Innovator Plus System Operations Manual Symbol Definitions Indicates the risk of Indicates the risk of contact with chemicals contact with voltage / that are hazardous, which amperage that may lead may lead to injury or to serious injury or death death.
  • Page 8 Innovator Plus System Operations Manual Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Resins Composite Component Organ System Target...
  • Page 9 Innovator Plus System Operations Manual Catalyst - Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The...
  • Page 10 Innovator Plus System Operations Manual  Never add MEKP to anything that is hot, since explosive decomposition may result.  Avoid contact with skin, eyes, and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves, and eye protection must be worn.
  • Page 11 Innovator Plus System Operations Manual  The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
  • Page 12 Innovator Plus System Operations Manual Catalyst Diluents Magnum Venus Products spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Products therefore recommends that diluents not be used to avoid possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
  • Page 13 Innovator Plus System Operations Manual Toxicity of Chemicals  Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91.  Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel.
  • Page 14 Innovator Plus System Operations Manual Precautions include: 1. Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes, or if swallowed.

  • Page 15: Introduction

    “Recommended Practice on Static Electrical”. Refer especially to section 7-7 titled “Spray Application of Flammable and Combustible Materials”. Introduction This manual provides information for the operation, maintenance, and simple repair of the MVP Innovator Plus System. The following procedures are included: ...
  • Page 16 Innovator Plus System Operations Manual Unit Overview The Innovator Plus System is designed to make your production more efficient and cost effective through a state-of-the-art programmable logic controller (PLC) controlled injection system. The unit’s controls can process large shot of hundreds of pounds or as small as 5 ccs. The Innovator Plus System can be used for various applications, including: ...
  • Page 17 Innovator Plus System Operations Manual Figure 2 Legend Description Piloted Regulator Recirc Gun Fluid Section Filter Surge Chamber Assy Cat Pump Catalyst Alarm Sensor Powerhead Catalyst Jug Figure 3. Unit Overview Figure 3 Legend Description Counter Sensor Assembly Catalyst Manifold...
  • Page 18 Innovator Plus System Operations Manual System Specifications  Output Capabilities: Up to 7.5 lbs./min. (3.4 kg/min.) depending on materials & application  Catalyst Pressure 0.75% to 2.5% by volume with PAT CP – 0980, 1% – 3% with PAT CP 1530 ...
  • Page 19 Innovator Plus System Operations Manual Page | 19...
  • Page 20 Innovator Plus System Operations Manual Pneumatic Controls Electronic Pump Pressure Control The electronic pump pressure control (EPPC) allows the user to insert pump pressure settings into the recipe on the PLC. The EPPC is placed in line with the manual pump pressure control and sets the pressure automatically when a recipe is recalled via the touchscreen.

  • Page 21: Setting Up The Unit

    Innovator Plus System Operations Manual Electronic Mold Pressure Guard Control The electronic mold pressure guard (EMPG) is a device that measures back pressure on the outbound side to the injection port. As fluid passes through the fluid housing and pushes on the internal diaphragm, the diaphragm in turn pushes on a fluid filled chamber which translates the pressure to the PLC via transducer.
  • Page 22 Innovator Plus System Operations Manual 3. Mount the catalyst jug bracket and install the catalyst jug. 4. Attach the catalyst feed tube between the catalyst jug outlet and catalyst pump inlet. Note Trim the feed tube as necessary to keep it always flowing up to the catalyst jug outlet.
  • Page 23 Innovator Plus System Operations Manual Connect Electrical The Innovator Plus System comes standard with a 10-foot power cord for use with 110 VAC or 220 VAC. If the EHC-X option is installed, the unit must be power at 220 VAC. Refer to the reference label on the panel for electrical connections.
  • Page 24 Innovator Plus System Operations Manual Recipe Load Screen Fields Field Description Mold Number The injection tool tracking identifier (RFID only) Part Number Part tracking identifier (barcode only) Serial Number Serial tracking identifier (barcode only) Operator ID Operator tracking identifier (barcode only)

  • Page 25: Performing Daily Tasks

    Innovator Plus System Operations Manual Performing Daily Tasks Daily Start Up 1. Check all hoses for wear or damage; replace as needed. 2. Check all material supplies and fill or replace as needed. 3. Open the main air supply slide valve on the back of the control box.

  • Page 26: Maintaining The Hmi

    Innovator Plus System Operations Manual 20. If any fields change to red and/or an alarm sounds, address the error and press Alarm Reset. Note The Injection Monitor screen displays real-time data from the injection process. Red fields indicate an error separate from the master alarm indicators.

  • Page 27: Troubleshooting

    Innovator Plus System Operations Manual plastic stylus device with a minimum tip radius of 1 mm (0.040 in.) to prevent damage to the screen. 1. Click Display on the menu list. 2. Click Calibrate Touchscreen. 3. Briefly press and hold the stylus on the center of the target and repeat as the target moves around the screen.
  • Page 28 Innovator Plus System Operations Manual  An application that is not running during power up  Reverse any terminal changes since the last successful startup Resetting Unit to Initial Settings Returning a terminal to its initial settings does not affect the firmware version or the installed font image.
  • Page 29 Innovator Plus System Operations Manual System Troubleshooting Symptom Possible Cause Remedy Catalyst hose plugged Relieve pressure from system and replace hose Consult materials supplier for proper temperature. Maintain a draft-free environment of about 70°F. An Gel coat too cold auxiliary heat source may be required to reduce gel time.
  • Page 30 Innovator Plus System Operations Manual System Troubleshooting Symptom Possible Cause Remedy Low output on Piston cups, piston ball, or Inspect the piston cups, piston ball, and pump cylinder. upstroke pump cylinder worn Clean and replace any damaged components Silencers on valve block Turn off air to pump and unscrew silencers.
  • Page 31 Innovator Plus System Operations Manual your catalyst pump, you will need to clear it to continue operation. If your unit has the Pro- Recirc option installed, you can open the recirculation valve and hand prime the catalyst back to the jug until the flow is bubble-free.

This manual is also suitable for:

Inv3-patInv3-upsUpu-inv3Inv3-dhvInv3-mpInv3-duo