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MVP HVDG-2000 Operation Manual
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MVP HVDG-2000 Operation Manual

High volume 1:1 pro gun
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This manual is applicable to the
following models:
HVDG-2000
HVDG-2000-DR
HVDG-2000-R
HVDG-2000-TM
HVDG-4000
HVDG-4000-EP
High Volume 1:1 Pro Gun
Operations Manual
Rev. March 2019

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Summary of Contents for MVP HVDG-2000

  • Page 1 High Volume 1:1 Pro Gun Operations Manual This manual is applicable to the following models:  HVDG-2000  HVDG-2000-DR  HVDG-2000-R  HVDG-2000-TM  HVDG-4000  HVDG-4000-EP Rev. March 2019...
  • Page 2 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Use of this product confirms that Magnum Venus Products, Inc.’s standard terms and conditions of sale apply. Page | 2...

  • Page 3: Table Of Contents

    High Volume 1:1 Pro Gun Operations Manual Table of Contents Section Page  Table of Contents  Safety & Warning Information  Introduction  Disassembling Gun  Disassembling Gun Block  Assembling Gun Block  Rebuilding Actuator  Parts Drawings Page | 3...

  • Page 4: Safety & Warning Information

    MVP assumes no responsibility for loss, damage, expense or claims for bodily injury or property damage, direct or consequential, arising from the use of such chemical components.
  • Page 5 High Volume 1:1 Pro Gun Operations Manual Safety Precautions  Avoid skin contact and inhalation of all chemicals.  Review Material Safety Data Sheet (MSDS) to promote the safe handling of chemicals in use.  Restrict the use of all chemicals to designated areas with good ventilation. ...
  • Page 6 An improperly loaded drum may lead to an imbalance, causing a unit to tip over Personal Protective Equipment (PPE)  MVP recommends the use of personal safety equipment with all products in our catalog.  Wear safety goggles, hearing protection, a respirator, and chemical resistant gloves.
  • Page 7 High Volume 1:1 Pro Gun Operations Manual Symbol Definitions Indicates the risk of Indicates the risk of contact with chemicals contact with voltage / that are hazardous, which amperage that may lead may lead to injury or to serious injury or death death.
  • Page 8 High Volume 1:1 Pro Gun Operations Manual Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Resins Composite Component Organ System Target Known (Possible) Health Effect (Possible Target)
  • Page 9 High Volume 1:1 Pro Gun Operations Manual Catalyst - Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The highly reactive property which makes MEKP valuable to the plastics industry in producing the curing reaction of polyester resins also produces the hazards which require great care and caution in its storage, transportation, handling, processing and disposal.
  • Page 10 High Volume 1:1 Pro Gun Operations Manual  Never add MEKP to anything that is hot, since explosive decomposition may result.  Avoid contact with skin, eyes, and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves, and eye protection must be worn.
  • Page 11 High Volume 1:1 Pro Gun Operations Manual  The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
  • Page 12 High Volume 1:1 Pro Gun Operations Manual Catalyst Diluents Magnum Venus Products spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Products therefore recommends that diluents not be used to avoid possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
  • Page 13 High Volume 1:1 Pro Gun Operations Manual Toxicity of Chemicals  Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91.  Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel.
  • Page 14 High Volume 1:1 Pro Gun Operations Manual Precautions include: 1. Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes, or if swallowed.

  • Page 15: Introduction

    “Recommended Practice on Static Electrical”. Refer especially to section 7-7 titled “Spray Application of Flammable and Combustible Materials”. Introduction This manual provides information for the operation, maintenance, and simple repair of the MVP High Volume 1:1 Pro Gun. The following procedures are included: ...

  • Page 16: Disassembling Gun

    High Volume 1:1 Pro Gun Operations Manual  Adjustable wrench  Needle-nose pliers  Flathead screwdriver  Lubriplate™ lubricant  Scribe set  Pro Gun oil  Seal installation tool  HV Pro Gun packing bit You need appropriate cleaning materials such as solvent, clean shop towels or rags, a small brush, and empty containers into which you may flush the gun.

  • Page 17: Disassembling Gun Block

    High Volume 1:1 Pro Gun Operations Manual CAUTION Wear appropriate eye protection. Pressurized fluids can cause eye injuries. 8. Fit a wrench to the resin fitting and wrap them both in a large rag or towel. 9. Slowly loosen the fitting, allowing any trapped fluids to escape into the cloth, until you can remove the resin hose.
  • Page 18 High Volume 1:1 Pro Gun Operations Manual 7. If your system does not have auto/manual flush, skip to step 11. 8. Unscrew the auto/manual flush body assembly from the flush valve body. 9. Remove the grip ring from the push stem of the auto/manual flush body assembly. Note Be careful not to lose the spring in the flush body.
  • Page 19 High Volume 1:1 Pro Gun Operations Manual HVDG-2202 Static Mixer Use with ¾” static mixer Gun Head HVDG-2204 Ratio Gun Used for checking Head material ratios and recirculation guns HVDG-2212 Disposable Use with ¾” disposable Mixer Gun Head mixer HVDG-2214 High Volume Use for spray or all Gun Head application of the...
  • Page 20 High Volume 1:1 Pro Gun Operations Manual 23. Remove and clean the fitting and O-rings on the rear of the gun block. Remove Valve Rod 24. Remove the two set screws and seals from the top of the gun block assembly. 25.

  • Page 21: Assembling Gun Block

    High Volume 1:1 Pro Gun Operations Manual CAUTION Keep the components of the hardener side separate from the components of the resin side to avoid cross-contamination. 32. Clean the two relief spacers with solvent and allow to air dry. 33. Discard the resin seals and replace with new ones from the repair kit. 34.
  • Page 22 High Volume 1:1 Pro Gun Operations Manual 4. Place the center spacer into the gun block, making sure that it is aligned as accurately as possible with the slot facing up. Note Be careful not to damage the secondary seals already installed.
  • Page 23 High Volume 1:1 Pro Gun Operations Manual Note Make sure the valve rod is correctly aligned. Rotate the valve rod so that the large actuating stem hole (relief side) is pointing down and the slot on the end of the valve rod is on the right side of the gun block when looking at the back of the gun.
  • Page 24 High Volume 1:1 Pro Gun Operations Manual FLUSH VALVE BUTTON FLUSH VALVE BODY O-RING SPRING FLUSH VALVE BODY - AUTO/MANUAL SEAL O-RING FLUSH SEAL BODY FLUSH VALVE NECK SPLIT SEAL 25. Place the O-ring on the flush seal body. 26. Push the button and spring into the flush valve body. 27.

  • Page 25: Rebuilding Actuator

    Parts Drawings The following drawings are included in this manual for reference: Parts Drawings Part Number Description HVDG-2000 HV DUO GUN ASSEMBLY HVDG- 2000-DR HV DUO GUN ASSEMBLY – RATIO GUN HEAD HVDG-2000-TM HV DUO GUN ASSMELBY – TUBE MIXER...
  • Page 26 High Volume 1:1 Pro Gun Operations Manual Parts Drawings Part Number Description HVDG-2200 HV DUO GUN ACTUATOR HVDG-2000-RK REPAIR KIT – HV DUO GUN ASSEMBLY 58715-1 AUTO/MANUAL FLUSH VALVE ASSEMBLY 58742-1 AUTOMATIC FLUSH VALVE ASSEMBLY 58742-1-INT AUTO FLUSH VALVE ASSEMBLY – INTERNATIONAL...
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  • Page 61 642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 ECHNOLOGY ENTER AND ANUFACTURING 1862 Ives Ave, Kent, WA 98032 · USA · Tel (253) 854-2660 · Fax (253) 854-1666 E-mail: info@mvpind.com For a list of international distributors, visit our website at : www.mvpind.com/mvp-international Page | 61...

This manual is also suitable for:

Hvdg-2000-drHvdg-2000-rHvdg-2000-tmHvdg-4000Hvdg-4000-ep