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Summary of Contents for MVP Patriot Innovator 2 BPO
- Page 1 Patriot Innovator 2 BPO Unit Operations Manual This manual is applicable to the following models: INV-PAT-7-BPO Rev. December 2018...
- Page 2 Patriot Innovator 2 BPO Unit Operations Manual ORPORATE EADQUARTERS 2030 Falling Waters Rd, Suite 350, Knoxville, TN 37922 · USA · Tel: (865) 686-5670 ISTRIBUTION AND URCHASING 642 Barbrow Ln, Knoxville, TN 37932 · USA · Tel: (865) 684-4416 ECHNOLOGY...
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Page 3: Table Of Contents
Patriot Innovator 2 BPO Unit Operations Manual Table of Contents Section Page Table of Contents Safety & Warning Information Introduction Getting Started Operating the Unit Performing Daily Tasks Troubleshooting Page | 3... -
Page 4: Safety & Warning Information
MVP assumes no responsibility for loss, damage, expense or claims for bodily injury or property damage, direct or consequential, arising from the use of such chemical components. - Page 5 Patriot Innovator 2 BPO Unit Operations Manual Safety Precautions Avoid skin contact and inhalation of all chemicals. Review Material Safety Data Sheet (MSDS) to promote the safe handling of chemicals in use. Restrict the use of all chemicals to designated areas with good ventilation.
- Page 6 An improperly loaded drum may lead to an imbalance, causing a unit to tip over Personal Protective Equipment (PPE) MVP recommends the use of personal safety equipment with all products in our catalog. Wear safety goggles, hearing protection, a respirator, and chemical resistant gloves.
- Page 7 Patriot Innovator 2 BPO Unit Operations Manual Symbol Definitions Indicates the risk of Indicates the risk of contact with chemicals contact with voltage / that are hazardous, which amperage that may lead may lead to injury or to serious injury or death death.
- Page 8 Patriot Innovator 2 BPO Unit Operations Manual Polymer Matrix Materials: Advanced Composites Potential health hazards associated with the use of advanced composites can be controlled through the implementation of an effective industrial hygiene and safety program. https://www.osha.gov/dts/osta/otm/otm_iii/otm_iii_1.html#t iii:1_1 Resins Composite Component...
- Page 9 Patriot Innovator 2 BPO Unit Operations Manual Catalyst - Methyl Ethyl Ketone Peroxide (MEKP) MEKP is among the more hazardous materials found in commercial channels. The safe handling of the “unstable (reactive)” chemicals presents a definite challenge to the plastics industry. The...
- Page 10 Patriot Innovator 2 BPO Unit Operations Manual Never add MEKP to anything that is hot, since explosive decomposition may result. Avoid contact with skin, eyes, and clothing. Protective equipment should be worn at all times. During clean-up of spilled MEKP, personal safety equipment, gloves, and eye protection must be worn.
- Page 11 Patriot Innovator 2 BPO Unit Operations Manual The reaction is unpredictable. Prior use of an HHC solvent without incident (corrosion or explosion) does NOT mean that such use is safe. These solvents can be dangerous alone (as a clean-up or flushing agent) or when used as a component or a coating material. There is no known inhibitor that is effective under all circumstances.
- Page 12 Patriot Innovator 2 BPO Unit Operations Manual Catalyst Diluents Magnum Venus Products spray-up and gel-coat systems currently produced are designed so that catalyst diluents are not required. Magnum Venus Products therefore recommends that diluents not be used to avoid possible contamination which could lead to an explosion due to the handling and mixing of MEKP and diluents.
- Page 13 Patriot Innovator 2 BPO Unit Operations Manual Toxicity of Chemicals Magnum Venus Products recommends that you consult OSHA Sections 1910.94, 1910.106, 1910.107 and NFPA No.33, Chapter 14, and NFPA No.91. Contact your chemical supplier(s) and determine the toxicity of the various chemicals used as well as the best methods to prevent injury, irritation and danger to personnel.
- Page 14 Patriot Innovator 2 BPO Unit Operations Manual Precautions include: 1. Know precisely what chemicals you are using and obtain information from your chemical supplier on what to do in the event the chemical gets onto your skin or into the eyes, or if swallowed.
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Page 15: Introduction
Component Assemblies MVP’s Patriot Innovator 2 BPO Unit consists of multiple components. Each component has its own detailed manual and drawings. For complete repair and maintenance instructions, refer to the appropriate manuals. - Page 16 Patriot Innovator 2 BPO Unit Operations Manual Unit Overview Below helps identify the main components and controls the operator needs to know for proper operation for the unit. Purge Water Supply Jug Control Box Recirculation Gun with Overpressure Valve (OPV)
- Page 17 Patriot Innovator 2 BPO Unit Operations Manual Unit Overview, continued Control Box Catalyst Tank Accumulator Mixer Charge Hose Catalyst Pressure Tank Flush Tank Catalyst Accumulator and Manifold Assembly Resin Accumulator Catalyst Pressure Gauge Relief Valve Filter Tank Catalyst Pressure Tank...
- Page 18 Patriot Innovator 2 BPO Unit Operations Manual Overview of Controls Following is a brief description of the main controls and their function. Controls have been grouped based upon function to make the system as user friendly as possible. Reference the Innovator II manual for complete details on the Innovator II control box.
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Page 19: Getting Started
Patriot Innovator 2 BPO Unit Operations Manual Innovator II Control Panel Control Name Type of Control Function Press this button to operate the flush cycle Flush Button Push Button Mold Pressure Displays signal air pressure being supplied to the Mold Pressure... -
Page 20: Operating The Unit
Patriot Innovator 2 BPO Unit Operations Manual ¼ inch Caution Be sure the flush tank connections are inlet air correct or the equipment will be damaged. It tube Yellow outlet tube is important not to fill the flush tank more... - Page 21 Patriot Innovator 2 BPO Unit Operations Manual 5. Check all catalyst and resin hose fittings to be sure they are tight. 6. Fill resin pump packing nut full with TSL oil. 7. Press the Inject button and check that the injection gun valve rotates open, then press the Stop button.
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Page 22: Performing Daily Tasks
Patriot Innovator 2 BPO Unit Operations Manual 28. Press the Stop button. 29. Press the Injection button and prime water through the injection head. 30. When completed, press the Stop button and flush the injection head. 31. Set the BPO recirculation valve to recirculation. - Page 23 Patriot Innovator 2 BPO Unit Operations Manual 8. Check that the pick-up wand and resin return hose are secure in the resin source. 9. Check that the catalyst pump is set to the proper percentage. 10. Close the return valve on the catalyst material manifold.
- Page 24 Patriot Innovator 2 BPO Unit Operations Manual 32. Reinstall the resin surge chamber, filter screen, and filter tank. Note A small amount of lubrication on the threads will make disassembly easier the following week. Note If the unit is going to sit idle for more than two days, purge the catalyst and resin out of the hoses and pumps.
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Page 25: Troubleshooting
Patriot Innovator 2 BPO Unit Operations Manual Troubleshooting System Troubleshooting Symptom Possible Cause Remedy Make sure pressurized air line is connected to the Will not start No air supply machine air inlet. injection or has stopped during Stop button pushed... - Page 26 Patriot Innovator 2 BPO Unit Operations Manual System Troubleshooting Symptom Possible Cause Remedy Check (36) for signal (should be off) Note This valve also resets all circuits to off when air pressure to the system is moved from an Will not start off state to on.
- Page 27 Patriot Innovator 2 BPO Unit Operations Manual Page | 27...
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