Schmalz SCTMc Operating Instructions Manual

Schmalz SCTMc Operating Instructions Manual

Mini compact terminal
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Mini Compact Terminal SCTMc
Operating Instructions
WWW.SCHMALZ.COM
EN-US · 30.30.01.02107 · 00 · 07/19

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Summary of Contents for Schmalz SCTMc

  • Page 1 Mini Compact Terminal SCTMc Operating Instructions WWW.SCHMALZ.COM EN-US · 30.30.01.02107 · 00 · 07/19...
  • Page 2 Published by © J. Schmalz GmbH, 07/19 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
  • Page 3: Table Of Contents

    4 Technical Data ............................... 12 4.1 General parameters.......................... 12 4.2 Mechanical Data...........................  12 4.2.1 Performance Data........................ 12 4.2.2 SCTMc dimensions ........................ 13 4.2.3 SCTMc-MP dimensions.......................  13 5 Transport and Storage.......................... 15 5.1 Checking the Delivery ..........................  15 5.2 Reusing the Packaging.........................  15 6 Installation.............................. 16...
  • Page 4 Contents 9 Spare and wearing parts, accessories ...................... 23 9.1 Spare and Wearing Parts ........................ 23 9.2 Accessories ............................ 23 10 Decommissioning and Recycling........................ 24 10.1 Disposing of the mini compact terminal.....................  24 11 EC Declaration of Conformity ........................ 25 4 / 26 EN-US ·...
  • Page 5: Important Information

    ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz-service at: www.schmalz.com/services...
  • Page 6: Type Plate

    Important information Actions that consist of more than one step are numbered: 1. First action to be performed. 2. Second action to be performed. 1.6   Type Plate The type plates (1) and (2) are permanently attached to the Terminal and must always be clearly legible. The type plate (1) contains the following data: •...
  • Page 7: Fundamental Safety Instructions

    4 Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis- infectants or detergents. 4 Do not extract liquids or bulk materials, e.g. granulates. Schmalz accepts no liability for damages caused by non-intended usage of the SCTM. In particular, the following are considered non-intended use: •...
  • Page 8: Personnel Qualification

    Technically trained persons who work on electrical equipment 2.5   Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz.
  • Page 9: Product Description

    3.1   Mini compact terminal description The Schmalz mini compact terminal SCTMc, or SCTMc for short, is a compact unit of multiple vacuum gen- erators known as ejectors. Thanks to its modular design, up to 16 individual ejectors can be controlled and configured independently.
  • Page 10: Depositing The Workpiece/Part (Blowing Off)

    3.3   Variants and product keys The item designation of the SCTM is composed of a product key, which indicates the number of ejectors installed and their exact properties. The SCTM product key (so-called system configuration), e.g. SCTMc-MP-6-XY-2AAF-2AB0-2AAH, is com- posed as follows: Feature...
  • Page 11: Components Of The Mini Compact Terminal

    Intelligent: i Terminal type MP (multipole), [IOL, ECT , EIP , PNT] MP is only available in the SCTMc vari- Number of ejec- Max. of 16; for SCTMc MP the max. is tors only 7 Code terminal Contains all basic functions/properties...
  • Page 12: Technical Data

    Technical Data 4   Technical Data 4.1   General parameters Parameter Type Symbol Limit value Unit Note min. typ. max. Working tempera- — ° C — ture Storage tempera- — ° C — ture Humidity — % r.h. Free from condensa- tion Degree of protec- — —...
  • Page 13: Sctmc Dimensions

    Technical Data 4.2.2   SCTMc dimensions G1(d1) G2(d2) 79.9 96.1 42.9 65.8 74.4 31.5 37,8+(n*12.5) 56,8+(n*12.5) 12.5 45,8+(n*12.5) 32.5 All dimensions given in millimeters [mm]. The letter “n” stands for the number of ejector discs installed in the terminal. The weight of one terminal amounts to: •...
  • Page 14 Technical Data G1(d1) G2(d2) 79.9 96.1 42.9 66.5 — 31.5 38,5+(n*12.5) 56,8+(n*12.5) 12.5 45,8+(n*12.5) 32.5 All dimensions given in millimeters [mm]. The letter “n” stands for the number of ejector discs installed in the terminal. This is 7 units at most for the variant MP.
  • Page 15: Transport And Storage

    1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 5.2   Reusing the Packaging The product is delivered in cardboard packaging. The packaging should be reused to safely transport the product at a later stage.
  • Page 16: Installation

    Installation 6   Installation 6.1   Installation Instructions CAUTION Improper installation or maintenance Personal injury or damage to property 4 Prior to installation and before maintenance work, the compact terminal must be dis- connected from the power supply and secured against unauthorized restart! For safe installation, the following instructions must be observed: 1.
  • Page 17: Pneumatic Connection

    Installation 6.3   Pneumatic connection CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury 4 Wear eye protection 4 Do not look into compressed air openings 4 Do not look into the silencer air stream 4 Do not look into vacuum openings, e.g. suction cups CAUTION Noise pollution due to incorrect installation of the pressure and vacuum connec- tions...
  • Page 18: Optional: External Blow-Off Connection (Eb)

    Installation 6.5   Optional: External blow-off connection (EB) The terminal is also available with an additional compressed air connector for the blow-off function. With the external blow-off function (EB), the blow-off pulse is controlled separately and independently of the compressed air supply for vacuum generation, allowing you to use a different medium (e.g. nitrogen) for the blow-off function.
  • Page 19: Variant With Plug Connector M8

    — Pink Not used When using a Schmalz connection cable, part no. 21.04.05.00488 (see accessories) 6.6.2   Variant with multipole (MP) connection The electrical connection supplies the ejector with power and communicates with the controller of the higher-level machine using defined outputs.
  • Page 20 Installation Pin assignments for the 25-pole SUB-D plug 25-pole SUB-D Ejector plug-in slot Function V+ (24V) Suction inlet Blow-off inlet H2 outlet Suction inlet Blow-off inlet H2 outlet Suction inlet Blow-off inlet H2 outlet Suction inlet Blow-off inlet H2 outlet Suction inlet Blow-off inlet H2 outlet...
  • Page 21: Operation

    Operation 7   Operation 7.1   General Preparations WARNING Extraction of hazardous media, liquids or bulk material Personal injury or damage to property! 4 Do not extract harmful media such as dust, oil mists, vapors, aerosols etc. 4 Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis- infectants or detergents.
  • Page 22: Warranty

    Warranty 8   Warranty This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare parts, provided that these are original parts supplied by us. We are not liable for any damage resulting from the use of non-original spare parts or accessories. The exclusive use of original spare parts is a prerequisite for the proper functioning of the system and for the validity of the warranty.
  • Page 23: Spare And Wearing Parts, Accessories

    Spare and wearing parts, accessories 9   Spare and wearing parts, accessories 9.1   Spare and Wearing Parts Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation.
  • Page 24: Decommissioning And Recycling

    Decommissioning and Recycling 10   Decommissioning and Recycling 10.1   Disposing of the mini compact terminal 1. Dispose of the product properly after replacement or decommissioning. 2. Observe the country-specific guidelines and legal obligations for waste prevention and disposal. 24 / 26 EN-US · 30.30.01.02107 · 00 · 07/19...
  • Page 25: Ec Declaration Of Conformity

    EC Declaration of Conformity 11   EC Declaration of Conformity EC Declaration of Conformity The manufacturer Schmalz confirms that the Terminal described in these operating instructions fulfill the following applicable EC directives: 2014/30/EU Electromagnetic Compatibility 2011/65/EU Directive on the restriction of the use of certain hazardous substances in...

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