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Summary of Contents for Schmalz SCTMb
- Page 1 Mini Compact Terminal SCTMb Operating Instructions WWW.SCHMALZ.COM EN-US · 30.30.01.02106 · 00 · 07/19...
- Page 2 Published by © J. Schmalz GmbH, 07/19 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Repro- duction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law. Any modifications to or abridgments of the document are prohibited without explicit writ- ten agreement from J. Schmalz GmbH.
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Page 3: Table Of Contents
Contents Contents 1 Important information ........................... 5 1.1 Note on Using this Document ....................... 5 1.2 The technical documentation is part of the product ................ 5 1.3 Warnings in This Document........................ 5 1.4 Symbol.............................. 5 1.5 Type Plate ............................... 6 2 Fundamental Safety Instructions........................ 7 2.1 Emissions .............................. - Page 4 Contents 9 Help with Malfunctions.......................... 22 10 Warranty................................ 23 11 Maintenance.............................. 24 11.1 Safety .............................. 24 11.2 Replacing the Silencer.......................... 24 11.3 Cleaning the Mini Compact Terminal .................... 26 12 Spare and wearing parts, accessories ...................... 27 12.1 Spare and Wearing Parts ........................ 27 12.2 Accessories ............................
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Page 5: Important Information
ð Failure to follow the instructions in these Operating instructions may result in life-threatening in- juries! ð Schmalz is not liable for damage or malfunctions that result from failure to heed these instructions. If you still have questions after reading the technical documentation, contact Schmalz-service at: www.schmalz.com/services... -
Page 6: Type Plate
Important information 1.5 Type Plate The type plates (1) and (2) are permanently attached to the Terminal and must always be clearly legible. The type plate (1) contains the following data: • Designation, incl. individual configuration codes (terminal “XY”, ejector “AAA”) The type plate (2) contains the following data: •... -
Page 7: Fundamental Safety Instructions
4 Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis- infectants or detergents. 4 Do not extract liquids or bulk materials, e.g. granulates. Schmalz accepts no liability for damages caused by non-intended usage of the SCTM. In particular, the following are considered non-intended use: •... -
Page 8: Personnel Qualification
Technically trained persons who work on electrical equipment 2.5 Modifications to the Product Schmalz assumes no liability for consequences of modifications over which it has no control: 1. The product must be operated only in its original condition as delivered. 2. Use only original spare parts from Schmalz. -
Page 9: Product Description
To control the suction and blow-off functions, the SCTMb has a discrete interface for each valve. The com- pressed air supply can be connected centrally for all ejectors. As an alternative, it can also be connected separately for each ejector. -
Page 10: Depositing The Workpiece/Part (Blowing Off)
Product Description Optionally, “Ejector discs” with the function “External vacuum (EV)” can also be selected. With that func- tion, the vacuum is supplied externally, and the air is sucked in through the vacuum connection. 3.2.2 Depositing the Workpiece/Part (Blowing Off) In blow off mode, the vacuum circuit of the ejector is supplied with compressed air. This ensures that the vacuum drops quickly, thereby depositing the workpiece quickly. -
Page 11: Components Of The Mini Compact Terminal
Product Description 3.4 Components of the Mini Compact Terminal 4x mounting slots 2x end plates Type plate 1 “Suction” solenoid valve “Blow-off” solenoid valve Electrical connection for each solenoid valve Manual auxiliary actuation for each sole- Optional: Compressed air connection in- noid valve terface for each ejector disc Compressed air connection (feed through... -
Page 12: Technical Data
Technical Data 4 Technical Data 4.1 General parameters Parameter Type Symbol Limit value Unit Note min. typ. max. Working tempera- — ° C — ture Storage tempera- — ° C — ture Humidity — % r.h. Free from condensa- tion Degree of protec- — —... -
Page 13: Dimensions
Technical Data At optimal operating pressure (SCPM...03/05/07: 4 bar; SCPM...10: 4.5 bar) The values specified apply to each ejector. The values for terminals vary according to the number of ejectors installed. For max. length of 2 m 4.3.2 Dimensions G1(d1) G2(d2) 79.9 97.8 42.9 64.7 31.5... -
Page 14: Pneumatic Circuit Plans
Technical Data 4.3.3 Pneumatic circuit plans NC-EB NO-EB 14 / 30 EN-US · 30.30.01.02106 · 00 · 07/19... -
Page 15: Blow Off Modes
Blow off modes 5 Blow off modes You can choose between two blow off modes. 5.1 Externally Controlled Blow-Off The “blow off” valve is controlled directly by the “blow off” command. The ejector switches to blow off mode for as long as the “blow off” signal is present. The “blow off”... -
Page 16: Transport And Storage
1. Compare the entire delivery with the supplied delivery notes to make sure nothing is missing. 2. Damage caused by defective packaging or occurring in transit must be reported immediately to the carrier and J. Schmalz GmbH. 6.2 Reusing the Packaging The product is delivered in cardboard packaging. The packaging should be reused to safely transport the product at a later stage. -
Page 17: Installation
Installation 7 Installation 7.1 Installation Instructions CAUTION Improper installation or maintenance Personal injury or damage to property 4 Prior to installation and before maintenance work, the compact terminal must be dis- connected from the power supply and secured against unauthorized restart! For safe installation, the following instructions must be observed: 1. -
Page 18: Pneumatic Connection
Installation 7.3 Pneumatic connection CAUTION Compressed air or vacuum in direct contact with the eye Severe eye injury 4 Wear eye protection 4 Do not look into compressed air openings 4 Do not look into the silencer air stream 4 Do not look into vacuum openings, e.g. suction cups CAUTION Noise pollution due to incorrect installation of the pressure and vacuum connec- tions... -
Page 19: Optional: External Blow-Off Connection (Eb)
Installation 7.5 Optional: External blow-off connection (EB) The terminal is also available with an additional compressed air connector for the blow-off function. With the external blow-off function (EB), the blow-off pulse is controlled separately and independently of the compressed air supply for vacuum generation, allowing you to use a different medium (e.g. nitrogen) for the blow-off function. - Page 20 Installation ü Provide connection cable (for example, 2x item no.: 21.04.06.00086) 4 Insert the connection cables into the electrical connections (1 and 2) until they click into place. 20 / 30 EN-US · 30.30.01.02106 · 00 · 07/19...
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Page 21: Operation
Operation 8 Operation 8.1 General Preparations WARNING Extraction of hazardous media, liquids or bulk material Personal injury or damage to property! 4 Do not extract harmful media such as dust, oil mists, vapors, aerosols etc. 4 Do not extract aggressive gases or media such as acids, acid fumes, bases, biocides, dis- infectants or detergents. -
Page 22: Help With Malfunctions
Help with Malfunctions 9 Help with Malfunctions Fault Possible cause Solution 4 Make sure device is properly con- Power supply disrupted Electrical connection nected to power 4 Check electrical connection Ejector does not re- No power supply spond 4 Check the compressed air supply No compressed air supply Vacuum level is not Silencer is dirty... -
Page 23: Warranty
Warranty 10 Warranty This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare parts, provided that these are original parts supplied by us. We are not liable for any damage resulting from the use of non-original spare parts or accessories. The exclusive use of original spare parts is a prerequisite for the proper functioning of the system and for the validity of the warranty. -
Page 24: Maintenance
Maintenance 11 Maintenance 11.1 Safety Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation. CAUTION Damage due to flying parts Risk of injury or damage to property! - Page 25 Maintenance 2. Remove the clamp. 3. Then remove the silencer and filter from the ejector. 4. Pull the filter out of the housing and dispose of it. 5. Insert the new filter into the housing and rein- stall the silencer. 6.
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Page 26: Cleaning The Mini Compact Terminal
Maintenance ð The clamp is mounted flush with the un- derside of the ejector and the clamp legs both lie in the grooves. It does not pro- trude from the ejector. 7. Check that the silencer is held tightly by pulling on the housing (hand-tight). -
Page 27: Spare And Wearing Parts, Accessories
Spare and wearing parts, accessories 12 Spare and wearing parts, accessories 12.1 Spare and Wearing Parts Maintenance work may only be carried out by qualified personnel. WARNING Risk of injury due to incorrect maintenance or troubleshooting 4 Check the proper functioning of the product, especially the safety features, after every maintenance or troubleshooting operation. -
Page 28: Decommissioning And Recycling
Decommissioning and Recycling 13 Decommissioning and Recycling 13.1 Materials Used Component Material Housing PA6-GF Inner components Aluminum alloy, anodized aluminum alloy, stainless steel, POM Silencer insert Porous PE Screws and brackets Galvanized steel Sealing Nitrile rubber (NBR) Lubrication Silicone-free 28 / 30 EN-US ·... -
Page 29: Ec Declaration Of Conformity
EC Declaration of Conformity 14 EC Declaration of Conformity EC Declaration of Conformity The manufacturer Schmalz confirms that the Terminal described in these operating instructions fulfill the following applicable EC directives: 2014/30/EU Electromagnetic Compatibility 2011/65/EU Directive on the restriction of the use of certain hazardous substances in...
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